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AgGPS® Autopilot™
Automated Steering System

Installation Instructions
Case IH

New Holland

Version 4.00
Revision A
July 2007
Part Number 54035-5x-EU

*54035-5 -EU*

Q

CVX 135

Q

CVX 145

Q

CVX 155

Q

CVX 175

Q

CVX 195

Q

T7510

Q

T7520

Q

T7530

Q

T7540

Q

T7550

F

Contact Address
Trimble Agriculture Division
10355 Westmoor Dr
Suite #100
Westminster, CO 80021
USA
(877) 447-7785 (Toll free)
+1-408-856-6491 (International)
trimble_support@trimble.com
www.trimble.com

Legal Notices
Copyright and Trademarks
© 1999–2007, Trimble Navigation Limited. All rights reserved. Trimble,
the Globe & Triangle logo, AgGPS, and EZ-Guide are trademarks of
Trimble Navigation Limited, registered in the United States and in other
countries. Autopilot, AutoSense, and SiteNet are trademarks of Trimble
Navigation Limited.
All other trademarks are the property of their respective owners.
Release Notice
This is the July 2007 release (Revision A) of the AgGPS Autopilot
Automated Steering System Installation Instructions, part number
54035-5x-EU. It applies to version 4.00 of the AgGPS Autopilot
automated steering system.
The following limited warranties give you specific legal rights. You may
have others, which vary from state/jurisdiction to state/jurisdiction.
Product Limited Warranty
Trimble warrants that this Trimble product and its internal components
(the “Product”) shall be free from defects in materials and workmanship
and will substantially conform to Trimble’s applicable published
specifications for the Product for a period of one (1) year, starting from
the earlier of (i) the date of installation, or (ii) six (6) months from the
date of product shipment from Trimble. This warranty applies only to
the Product if installed by Trimble or a distributor authorized by Trimble
to perform Product installation services.
Software Components and Enhancements
All Product software components (sometimes hereinafter also referred
to as “Software”) are licensed and not sold. Any Software accompanied
by a separate End User License Agreement (“EULA”) shall be governed
by the terms, conditions, restrictions and limited warranty terms of such
EULA notwithstanding the preceding paragraph. During the limited
warranty period you will be entitled to receive, at no additional charge,
such Fix Updates and Minor Updates to the Product software as Trimble
may develop for general release, subject to the procedures for delivery to
purchasers of Trimble products generally. If you have purchased the
Product from an authorized Trimble distributor rather than from
Trimble directly, Trimble may, at its option, forward the software Fix
Update or Minor Update to the Trimble distributor for final distribution
to you. Major Upgrades, new products, or substantially new software
releases, as identified by Trimble are expressly excused from this
enhancement process and limited warranty. Receipt of software updates
shall not serve to extend the limited warranty period.
For purposes of this warranty the following definitions shall apply: (1)
“Fix Update” means an error correction or other update created to fix a
previous software version that does not substantially conform to its
published specifications; (2) “Minor Update” occurs when
enhancements are made to current features in a software program; and
(3) “Major Upgrade” occurs when significant new features are added to
software, or when a new product containing new features replaces the
further development of a current product line. Trimble reserves the right
to determine, in its sole discretion, what constitutes a significant new
feature and Major Upgrade.
Warranty Remedies
Trimble’s sole liability and your exclusive remedy under the warranties
set forth above shall be, at Trimble’s option, to repair or replace any
Product that fails to conform to such warranty (“Nonconforming
Product”), and/or issue a cash refund up to the purchase price paid by
you for any such Nonconforming Product, excluding costs of
installation, upon your return of the Nonconforming Product to Trimble
in accordance with Trimble’s standard return material authorization
process. Such remedy may include reimbursement of the cost of repairs
for damage to third-party equipment onto which the Product is
installed, if such damage is found to be directly caused by the Product as
reasonably determined by Trimble following a root cause analysis.
Warranty Exclusions and Disclaimer
These warranties shall be applied only in the event and to the extent that
(i) the Products and Software are properly and correctly installed,
configured, interfaced, maintained, stored, and operated in accordance
with Trimble's relevant operator's manual and specifications, and; (ii)
the Products and Software are not modified or misused. The preceding
warranties shall not apply to, and Trimble shall not be responsible for
defects or performance problems resulting from (i) the combination or
utilization of the Product or Software with hardware or software
products, information, data, systems, interfaces or devices not made,
supplied or specified by Trimble; (ii) the operation of the Product or

Software under any specification other than, or in addition to, Trimble's
standard specifications for its products; (iii) the unauthorized,
installation, modification, or use of the Product or Software; (iv) damage
caused by accident, lightning or other electrical discharge, fresh or salt
water immersion or spray; or (v) normal wear and tear on consumable
parts (e.g., batteries). Trimble does not warrant or guarantee the results
obtained through the use of the Product.
THE WARRANTIES ABOVE STATE TRIMBLE'S ENTIRE LIABILITY, AND
YOUR EXCLUSIVE REMEDIES, RELATING TO PERFORMANCE OF THE
PRODUCTS AND SOFTWARE. EXCEPT AS OTHERWISE EXPRESSLY
PROVIDED HEREIN, THE PRODUCTS, SOFTWARE, AND
ACCOMPANYING DOCUMENTATION AND MATERIALS ARE
PROVIDED “AS-IS” AND WITHOUT EXPRESS OR IMPLIED WARRANTY
OF ANY KIND BY EITHER TRIMBLE NAVIGATION LIMITED OR
ANYONE WHO HAS BEEN INVOLVED IN ITS CREATION, PRODUCTION ,
INSTALLATION , OR DISTRIBUTION INCLUDING, BUT NOT LIMITED
TO, THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS
FOR A PARTICULAR PURPOSE, TITLE, AND NONINFRINGEMENT. THE
STATED EXPRESS WARRANTIES ARE IN LIEU OF ALL OBLIGATIONS
OR LIABILITIES ON THE PART OF TRIMBLE ARISING OUT OF, OR IN
CONNECTION WITH, ANY PRODUCTS OR SOFTWARE. SOME STATES
AND JURISDICTIONS DO NOT ALLOW LIMITATIONS ON DURATION
OR THE EXCLUSION OF AN IMPLIED WARRANTY, SO THE ABOVE
LIMITATION MAY NOT APPLY TO YOU.
TRIMBLE NAVIGATION LIMITED IS NOT RESPONSIBLE FOR THE
OPERATION OR FAILURE OF OPERATION OF GPS SATELLITES OR THE
AVAILABILITY OF GPS SATELLITE SIGNALS.
Limitation of Liability
TRIMBLE’S ENTIRE LIABILITY UNDER ANY PROVISION HEREIN SHALL
BE LIMITED TO THE AMOUNT PAID BY YOU FOR THE PRODUCT OR
SOFTWARE LICENSE. TO THE MAXIMUM EXTENT PERMITTED BY
APPLICABLE LAW, IN NO EVENT SHALL TRIMBLE OR ITS SUPPLIERS
BE LIABLE FOR ANY INDIRECT, SPECIAL, INCIDENTAL OR
CONSEQUENTIAL DAMAGES WHATSOEVER UNDER ANY
CIRCUMSTANCE OR LEGAL THEORY RELATING IN ANY WAY TO THE
PRODUCTS, SOFTWARE AND ACCOMPANYING DOCUMENTATION
AND MATERIALS, (INCLUDING, WITHOUT LIMITATION, DAMAGES
FOR LOSS OF BUSINESS PROFITS, BUSINESS INTERRUPTION, LOSS OF
BUSINESS INFORMATION, OR ANY OTHER PECUNIARY LOSS),
REGARDLESS WHETHER TRIMBLE HAS BEEN ADVISED OF THE
POSSIBILITY OF ANY SUCH LOSS AND REGARDLESS OF THE COURSE
OF DEALING WHICH DEVELOPS OR HAS DEVELOPED BETWEEN YOU
AND TRIMBLE. BECAUSE SOME STATES AND JURISDICTIONS DO NOT
ALLOW THE EXCLUSION OR LIMITATION OF LIABILITY FOR
CONSEQUENTIAL OR INCIDENTAL DAMAGES, THE ABOVE
LIMITATION MAY NOT APPLY TO YOU.
NOTE: THE ABOVE LIMITED WARRANTY PROVISIONS MAY NOT
APPLY TO PRODUCTS OR SOFTWARE PURCHASED IN THE EUROPEAN
UNION . PLEASE CONTACT YOUR TRIMBLE DEALER FOR APPLICABLE
WARRANTY INFORMATION.
Notices
Class B Statement – Notice to Users. This equipment has been tested
and found to comply with the limits for a Class B digital device, pursuant
to Part 15 of the FCC rules. These limits are designed to provide
reasonable protection against harmful interference in a residential
installation. This equipment generates, uses, and can radiate radio
frequency energy and, if not installed and used in accordance with the
instructions, may cause harmful interference to radio communication.
However, there is no guarantee that interference will not occur in a
particular installation. If this equipment does cause harmful
interference to radio or television reception, which can be determined
by turning the equipment off and on, the user is encouraged to try to
correct the interference by one or more of the following measures:
– Reorient or relocate the receiving antenna.
– Increase the separation between the equipment and the receiver.
– Connect the equipment into an outlet on a circuit different from that
to which the receiver is connected.
– Consult the dealer or an experienced radio/TV technician for help.
Changes and modifications not expressly approved by the manufacturer
or registrant of this equipment can void your authority to operate this
equipment under Federal Communications Commission rules.
Notice to Our European Union Customers

For product recycling instructions and more information, please go
to:
www.trimble.com/ev.shtml
Recycling in Europe: To recycle Trimble WEEE, Call
+31 497 53 2430, and ask for the "WEEE Associate"
Or
Mail a request for recycling instructions to:
Trimble Europe BV
c/o Menlo Worldwide Logistics
Meerheide 45
5521 DZ Eersel, NL

Safety Information
In this chapter:
Q

Warnings

Q

Cautions

Always follow the instructions that
accompany a Warning or Caution . The
information they provide is intended to
minimize the risk of personal injury and/or
damage to property. In particular, observe
safety instructions that are presented in the
following format:

C

WARNING – This alert warns

C

CAUTION – This alert warns of a
hazard or unsafe practice which,
if not avoided, can cause injury or
damage.

of a potential hazard, which, if
not avoided, can cause severe
injury.

Note – An absence of specific
alerts does not mean that there
are no safety risks involved.

AgGPS Autopilot Automated Steering System Installation Instructions

3

ii.1

ii.2

4

Warnings

C

WARNING – When you are working on the vehicle’s hydraulic systems, vehicle

C

WARNING – If someone else attempts to drive the vehicle while you are working on or

C

WARNING – Agricultural chemicals can pose serious health risks. If the vehicle has

attachments that are suspended can drop. If you are working around the vehicle, you
could suffer serious injury if an attachment dropped on you. To avoid this risk, lower all
vehicle attachments to the ground before you begin work.

under it, you can suffer serious or fatal injuries. To avoid this possibility, install a lockout
box on the battery terminal to prevent the battery from being reconnected, remove the
key from the vehicle’s ignition switch, and attach a “Do not operate” tag in the cab.

been used to apply agricultural chemicals, steam clean the vehicle to remove any chemical
residue from the areas of the vehicle where you will be working.

Cautions

C

CAUTION – When the vehicle has been running, parts of the vehicle, including the engine
and exhaust, can become extremely hot. These hot parts can cause serious burns. To avoid
burns, allow hot machine parts to cool before you begin working on them.

C

CAUTION – The system installation may bring you into contact with chemical substances,
such as oil. These can cause poisoning. Ensure that you wash you hands thoroughly after
you have finished working on the system.

C

CAUTION – Battery posts, terminals, and related accessories contain lead and lead
compounds. Lead poisoning can cause lowered intelligence and kidney problems. To
avoid ingesting lead, ensure that you wash you hands thoroughly after touching the
battery.

C

CAUTION – Vehicle cabs can be quite high in the air. Falling from this height can cause
broken bones and internal injuries. To avoid falling from the vehicle, ensure that when
you enter or exit the vehicle, you face the vehicle and use the steps and handrails.

C

CAUTION – Always wear protective equipment appropriate to the job conditions and the
nature of the vehicle. This includes wearing protective glasses when you use pressurized
air or water, and proper protective welders clothing if you want to complete any welding.
Avoid wearing loose clothing or jewelry that can catch on machine parts or tools.

C

CAUTION – Parts of the vehicle may be under pressure. To avoid injury from pressurized
parts, relieve all pressure in oil, air, and water systems before you disconnect any lines,
fittings, or related items. To avoid being sprayer by pressurized liquids, hold a rag over fill
caps, breathers, or hose connections when you remove them. Do not use your bare hands
to check for hydraulic leaks. Use a board or cardboard instead.

AgGPS Autopilot Automated Steering System Installation Instructions

Contents
Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Cautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

1

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Technical assistance . . . . . . . . . . . . . . . . . . . . .
Your comments . . . . . . . . . . . . . . . . . . . . . . . .
Manual system upgrade to Autopilot. . . . . . . . . . .
EZ-Guide SL AgGPS 114 manual guide system
AgGPS 124 or AgGPS 132 PSO system . . . . . .
AgGPS 150 EZ-Guide Plus lightbar . . . . . . . .
Required components . . . . . . . . . . . . . . . . . . . .
Antenna mounting options . . . . . . . . . . . .
Autopilot hardware organization - as shipped . . . . .
Autopilot hardware organization - as installed . . . .
Preparing the vehicle for installation. . . . . . . . . . .

2

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. 8
. 8
. 9
. 9
. 9
. 9
. 9
. 9
10
11
11

Hydraulic Control Valve Installation . . . . . . . . . . . . . . . . . . . . . . 13
Hydraulic components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Preparing the hydraulic control valve and the counter balance assembly.
Installing the hydraulic control valve. . . . . . . . . . . . . . . . . . . . . . . .
Installing the hydraulic hoses . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installing the hydraulic counter balance . . . . . . . . . . . . . . . . . . . . .

3

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14
15
21
23
30

AutoSense Steering Device Installation . . . . . . . . . . . . . . . . . . . . 35
AutoSense steering device components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Installing the AutoSense steering device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Preparing the harness (P/N 54602 Rev C) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

4

Antenna/Receiver Installation . . . . . . . . . . . . . . . . . . . . . . . . . 43
Antenna and receiver installation options . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Mounting a spar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Mounting with Very High Bond (VHB) adhesive . . . . . . . . . . . . . . . . . . . . .
AgGPS 252 GPS receiver with AgGPS 450/900 radio module (if equipped) components
Installing the AgGPS 252 GPS receiver with AgGPS 450/900 radio module (if equipped)
Removable magnet mounting option . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Permanent mounting option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
AgGPS 332 receiver components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installing the AgGPS 332 receiver . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
AgGPS 442 receiver components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installing the AgGPS 442 receiver . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

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44
44
47
48
49
49
50
54
55
59
60

AgGPS Autopilot Automated Steering System Installation Instructions

5

Contents

5

Display Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
EZ-Guide Plus lightbar components . . . . . . . . . . . . . . . . . . . . .
Installing the EZ-Guide Plus lightbar. . . . . . . . . . . . . . . . . . . . . .
Mounting the EZ-Guide Plus lightbar . . . . . . . . . . . . . . . . . . . . .
Installing the vacuum mount . . . . . . . . . . . . . . . . . . . . . .
Installing the mount bracket. . . . . . . . . . . . . . . . . . . . . . .
AgGPS FieldManager display components . . . . . . . . . . . . . . . . .
Installing the AgGPS FieldManager display. . . . . . . . . . . . . . . . . .
Preparing the AgGPS FieldManager display wiring harness . . . . . . .
EZ-Guide 500 lightbar components . . . . . . . . . . . . . . . . . . . . . .
EZ-Guide 500 lightbar: Installing the antenna plate and GPS antenna
Spar mount method . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Very High Bond (VHB) adhesive method . . . . . . . . . . . . . . .
EZ-Guide 500 lightbar: Installing the SiteNet radio and antenna . . . .
Connecting the EZ-Guide 500 lightbar cables . . . . . . . . . . . . . . . .
Installing the EZ-Guide 500 lightbar . . . . . . . . . . . . . . . . . . . . . .

6

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64
65
66
66
67
69
70
72
74
75
75
76
78
80
83

Power Harness Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
Power harness components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
Installing the power harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87

7

Remote Engage Switch Installation . . . . . . . . . . . . . . . . . . . . . . 93
Remote engage switch components: Rocker switch
Remote engage switch components: Foot switch .
Preparing the remote engage cable . . . . . . . . . . .
Using the remote engage switch. . . . . . . . . . . . .

8

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. 94
. 95
. 96
.100

Controller Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101
Installing the controller: Main method . . . .
Installing the controller: Alternative method
Installing the controller cable . . . . . . . . . .
Controller Connections . . . . . . . . . . . . .

9

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.
.
.
.

.
.
.
.

.
.
.
.

.
.
.
.

.
.
.
.

.
.
.
.

.102
.106
.108
.111

Final Machine Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115
Performing the final machine check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .116

6

AgGPS Autopilot Automated Steering System Installation Instructions

CHAPTER

1
Introduction

1

This manual describes how to install the
Trimble® AgGPS® Autopilot™ automated
steering system.
Even if you have used other Global
Positioning System (GPS) products before,
Trimble recommends that you spend some
time reading this manual to learn about the
special features of this product. If you are not
familiar with GPS, visit the Trimble website
(www.trimble.com) for an interactive look at
Trimble and GPS.

AgGPS Autopilot Automated Steering System Installation Instructions

7

1

Introduction

Technical assistance
If you have a problem and cannot find the information you need in the product
documentation, contact Trimble technical support:
1.

Go to the Trimble website (www.trimble.com).

2.

Click the Support button at the top of the screen. The Support A–Z list of
products appears.

3.

Scroll to the bottom of the list.

4.

Click the submit an inquiry link. A form appears.

5.

Complete the form and then click Send.

Your comments
Your feedback about the supporting documentation helps us to improve it with each
revision. Email your comments to ReaderFeedback@trimble.com.

8

AgGPS Autopilot Automated Steering System Installation Instructions

Introduction

1

Manual system upgrade to Autopilot
10.1

EZ-Guide SL AgGPS 114 manual guide system

Retain

Remove

AgGPS 21A lightbar

Lightbar cable (P/N 35204)

AgGPS 114 antenna/receiver

NOTE: Replace with lightbar only cable from conversion kit.
AgGPS 114 receiver cable (P/N 40947)
NOTE: Replace with cable (P/N 47045) from conversion kit.
Extension cable available as accessory.
Remote keypad

10.2

AgGPS 124 or AgGPS 132 PSO system

Retain

Remove

AgGPS 21A lightbar

Lightbar to receiver cable

Antenna for AgGPS 124 or 132 receiver

NOTE: Replace with lightbar only cable from conversion kit.

AgGPS 124 or 132 receiver

Remote keypad

Antenna to receiver cable

10.3

AgGPS 150 EZ-Guide Plus lightbar

Retain

Remove

AgGPS 150 EZ-Guide Plus lightbar
Antenna for AgGPS 150 EZ-Guide Plus lightbar
Antenna to receiver cable
(Optional) Remote keypad

Required components
Kits required

Special tools

Platform kit: P/N 54037-5x
Hydraulic hose kit: P/N xxxxx
Roof bracket kit: P/N 53676

7 mm and 9 mm drill bits
Allen wrench set (metric and Imperial)

10.4

Antenna mounting options

Antenna options
Spar mount: P/N 53676
Antenna V plate mount and AgGPS 252 receiver magnetic mount: P/N 62388-01
(includes magnets for mounting the 252 magnetically)

AgGPS Autopilot Automated Steering System Installation Instructions

9

1

Introduction

Autopilot hardware organization - as shipped
Platform kit

Common
parts

GPS
receiver

Display

(P/N 54035-5x)
(2) Hydraulic valve

(8) Controller

(4) GPS
receiver

(5) AgGPS 170
Field Compute

(2) Hydraulic
manifold, pilot-toshift valve

(8) Controller
mounting
plate

(4) GPS
antenna

(5) AgGPS 170
cable

(2) Transducer,
flow switch

(8) Cable kit
• Main
harness
• Auxiliary
harness
• Sonalert
alarm

(4) GPS
receiver
mounting
bracket

(5) AgGPS 170
mounting
bracket

(2) Manifold
mounting bracket
(2) Hydraulic valve
cable
(2) Bolt kit hydraulics
(2) Manual
override cable
(3) Steering
sensor, mounting
brackets, and
hardware

(4) GPS
receiver
power/data
cable

Hyd. hose kit

Roof bracket kit

(P/N 63584 or
63586)

(P/N xxxxx)

(2) Hyd. hoses

(4) Roof brackets

(2) Hyd.
adaptors

(4) Bolt kit, roof
bracket

(5) AgGPS 50
lightbar
(5) AgGPS 150
lightbar

(4) RTK
radio, cable
and
mounting
bracket kit
(supplied
separately)

(3) Steering angle
cable
(6) Power cable
(8) Controller
bracket
(8) Bolt kit,
controller

Note – The number in brackets refers to the chapter where that component is installed.

10

AgGPS Autopilot Automated Steering System Installation Instructions

1

Introduction

Autopilot hardware organization - as installed
Hydraulics
(2)
• Hydraulic
valve,
manifold, flow
switch,
manifold
mounting
bracket
• Hydraulic
valve cable
• Manual
override cable

Steering device
(3)
• Steering angle
device assembly,
mounting brackets,
and hardware
• Steering angle
cable

GPS receiver
(4)
• GPS receiver
• GPS antenna
• GPS receiver
mounting
bracket
• GPS receiver
power/data
cable
• Roof brackets

Display

Power

Controller

(5)

(6)

(8)

• Lightbar
• AgGPS 170
• Lightbar cable
• AgGPS 170
cable
• Lightbar
mounting
bracket
• EZ-Guide Plus
lightbar

• Power
cable and
switch
• Electrical
accessory kit

• Controller
• Mounting
plate
• Controller
bracket
• Bolt kit controller
• Main wiring
harness
• Aux. wiring
harness
• Sonalert
alarm

Preparing the vehicle for installation
Step 1
Park the vehicle on a level, hard surface.
Block the front and rear wheels.

Step 2
Align the steering straight ahead. On an
articulated vehicle, install the articulation
locks.

Step 3
Remove all dirt and debris from the areas
of the vehicle where the AgGPS Autopilot
system will be installed.

Step 4
Open all kit boxes and check the contents
of the box against the packing list/s. Lay
all of the parts out on a clean workbench.
Note – The left and right sides of the vehicle
are referenced while standing behind the
unit, facing the normal direction of travel.

AgGPS Autopilot Automated Steering System Installation Instructions

11

1

12

Introduction

AgGPS Autopilot Automated Steering System Installation Instructions

CHAPTER

2
Hydraulic Control Valve Installation
In this chapter:

2

This chapter describes how to install the
hydraulic control valve and hoses.

Q

Hydraulic components

Q

Preparing the hydraulic control
valve and the counter balance
assembly

Q

Installing the hydraulic control
valve

Q

Installing the hydraulic hoses

Q

Installing the hydraulic counter
balance

AgGPS Autopilot Automated Steering System Installation Instructions

13

2

Hydraulic Control Valve Installation

Hydraulic components

^F

^
[

^
[

G

X

Z

F
Y^

`

`
\ ^

_

Z

^a

a

_

G

]
Item

X
Y
Z
[
\
]

Description

Part number

49 inch hose

F451TCCACE-15-15-8-49

47 inch hose

F451TCCACF-15-15-08-47

46 inch hose (x2)

F451TCCACA-12-12-6-46

39 inch hose (x2)

F451TCCACF-12-12-06-39

35 inch hose

F451TCCACE-15-15-08-35

30 inch hose

F451TCCACF-10-10-06-30

Item

^
_
`
a
F
G

Description

Part number

Fitting (x6)

GE12L3/4UNFOMDA3C

Fitting (x2)

EW 10LOMDA3C

Fitting (x2)

WEE15L3/UNFOMDA3C

Fitting (x2)

GE10L7/16UNFOMDA3C

Fitting (x2)

EL12LOMDA3C

Fitting (x2)

EL15LOMDA3C

Note – Part numbers are Parker numbers and are for reference only.
Note – Fittings are without nuts and ferrules.

14

AgGPS Autopilot Automated Steering System Installation Instructions

Hydraulic Control Valve Installation

2

Preparing the hydraulic control valve and the counter balance
assembly
Step 1
Place the hydraulic control valve and
components on a clean working
surface. Include the 40 psi Pilot-toShift valve and the 40 psi P-COMP
cartridge.

Step 2
Install:


a DIN 15L 90 degree connector
in the T port X



a DIN 10L straight connector
in the LS2 port Y

X
Y

Step 3
Remove the SAE 4 plug from the LS1
port. Retain it for the next step.

AgGPS Autopilot Automated Steering System Installation Instructions

15

2

Hydraulic Control Valve Installation

Step 4
Install a DIN 10L straight fitting in
the LS1 port.

Step 5
Remove the plug from the PTS port.

Step 6
Locate the 40 psi pilot-to-shift (PTS)
valve.

16

AgGPS Autopilot Automated Steering System Installation Instructions

Hydraulic Control Valve Installation

2

Step 7
Install the pilot-to-shift valve in the
PTS port.

Step 8
Remove the check valve, if it is
installed.

Step 9
Install a SAE 4 plug in place of the
check valve.

AgGPS Autopilot Automated Steering System Installation Instructions

17

2

Hydraulic Control Valve Installation

Step 10
Install:


a DIN 12 straight fitting in the
A port



a DIN 12 straight fitting in the
B port

X

Y

Step 11
Install:


a pressure sensor in the
Px port X



a DIN 12L 90 degree in the
P port Y

X

Step 12
Locate the 40 psi P-COMP cartridge.

18

AgGPS Autopilot Automated Steering System Installation Instructions

Y

Hydraulic Control Valve Installation

2

Step 13
Install the P-COMP cartridge in the
P-COMP cavity.

Step 14
Locate the H2 manifold bracket and
the mounting hardware.

Step 15
Install the bracket on the H2
manifold using the two provided
3/8 x 3½" bolts as shown.

AgGPS Autopilot Automated Steering System Installation Instructions

19

2

Hydraulic Control Valve Installation

Step 16
Secure the bracket. Ensure that the
nuts are mounted opposite the H2
bracket, as shown.

Step 17
Connect the 90° end of the provided
47" hose X to the LS1 port.
Connect the 90° end of the provided
30" hose Y to the LS2 port.
Tighten them in the position shown.
Label the other end of the 47" LS1
hose as “LS1” and the other end of
the 30" LS2 hose as “LS2”.

Y

X

Step 18
In the counter balance valve, install:


4 x DIN 12L straight tees in the
4 ports X



2 x DIN 12L tees in the tees
attached to the C1 and C2
ports Y

X
X
X

Y
Y
X

20

AgGPS Autopilot Automated Steering System Installation Instructions

Hydraulic Control Valve Installation

2

Installing the hydraulic control valve
Step 1
Locate the Autopilot manifold
mounting location in front of the
right rear wheel of the vehicle.

Step 2
Remove the right ladder to obtain
clear access to the H2 mounting
location.

Step 3
Locate the two existing mounting
holes as shown.

AgGPS Autopilot Automated Steering System Installation Instructions

21

2

Hydraulic Control Valve Installation

Step 4
Use the two 3/8" x 1" screws from the
bolt kit to install the manifold, as
shown.

22

AgGPS Autopilot Automated Steering System Installation Instructions

Hydraulic Control Valve Installation

2

Installing the hydraulic hoses
Step 1
Open the hood of the tractor and
locate the steel panel at the rear of
the engine.

Step 2
Remove the four existing nuts and
washers and then remove the steel
panel separating the engine from the
hand pump area. Retain the nuts and
washers.

Step 3
Locate the A, B, and LS connections
on the steering unit.

A

Label the upper hose as A and the
lower one as B, as shown.
Clearly mark onto the hand pump
the position of the respective ports.
Disconnect the LS hose from the
hand pump.

LS
B

AgGPS Autopilot Automated Steering System Installation Instructions

23

2

Hydraulic Control Valve Installation

Step 4
Follow the LS hose down to the hard
line and then disconnect it.
Note – You do not need to use the
LS hose again in this installation.

Step 5
Disconnect both the A and B hoses
to obtain clear access to the T port.

T

Step 6
Locate the T line (the upper line).
Disconnect the T hose from the hand
pump.

24

AgGPS Autopilot Automated Steering System Installation Instructions

T

Hydraulic Control Valve Installation

2

Step 7
Install a 15L swivel tee onto the
T port.

Step 8
Reconnect the T hose to the run end
of the tee.

Step 9
Connect the 45° end of the provided
49" hose to the branch leg of the tee.
Label the other end of the T hose as
“T” and then route it under the cab
toward the H2 manifold.

AgGPS Autopilot Automated Steering System Installation Instructions

25

2

Hydraulic Control Valve Installation

Step 10
Disconnect the 45° end of the
existing P hose from the hard pipe as
shown.

Step 11
Install a 15L swivel tee to the hard
line.

Step 12
Re-connect the 45° end of the
existing P hose to the run end of the
tee.

26

AgGPS Autopilot Automated Steering System Installation Instructions

Hydraulic Control Valve Installation

2

Step 13
Connect the 45° end of the provided
35" P hose to the branch leg of the
tee.
Label the other end of the P hose as
“P” and then route it under the cab
toward the H2 manifold.

Step 14
Install a 10L 90° elbow in the LS port.

Step 15
Route both the provided 47" LS1 hose
and the provided 30" LS2 hose from
the H2 manifold toward the hand
pump.
Locate the straight end of the LS2
hose and then connect it to the 90°
elbow.

AgGPS Autopilot Automated Steering System Installation Instructions

27

2

Hydraulic Control Valve Installation

Step 16
Install a 10L 90° elbow to the LS port
on the hand pump.

Step 17
Locate the straight end of the LS1
hose and then connect it to the 10L
elbow.

Step 18
Connect the straight end of the T
hose to the T port of the H2
manifold.

28

Y
X

AgGPS Autopilot Automated Steering System Installation Instructions

Hydraulic Control Valve Installation

2

Step 19
Locate the straight end of the P hose
and then connect it to the P port of
the H2 manifold.

Step 20
Connect one of the provided 46"
hoses to the A port on the H2
manifold.
Connect the other provided 46" hose
to the B port.
Label the other ends of the hoses as
“A” and “B” respectively.
Route those hoses under the cab and
toward the hand pump.

AgGPS Autopilot Automated Steering System Installation Instructions

29

2

Hydraulic Control Valve Installation

Installing the hydraulic counter balance
Step 1
Locate the counter balance bracket.

Step 2
Locate and remove the two M10
screws right above the steel panel
that was removed in Step 2 (page 23).
Those screws are being removed
from the front of the panel.

Step 3
Install the bracket with the two
provided M10 x 40 mm screws. Insert
the screws from the back of the panel
and then secure them with the
provided M10 nuts.

30

AgGPS Autopilot Automated Steering System Installation Instructions

Hydraulic Control Valve Installation

2

Step 4
Install the counterbalance on the
bracket. Use the two M8 x 50 mm
bolts and M8 washers from the
counterbalance bracket kit.
Connect the 90 degree ends of the
existing steering A hose X and B
hose Y to the branch leg of the tees
connected to the counterbalance C1
and C2 ports.
Note – The connection in the photo is
hidden by tees.

X

Y
Step 5
Connect the straight end of the
provided 39" B hose Z to the
counterbalance V2 port.

Z

AgGPS Autopilot Automated Steering System Installation Instructions

31

2

Hydraulic Control Valve Installation

Step 6
Connect the 90 degree end of the 39"
B hose to the B port of the steering
unit.

Step 7
Connect the straight end of the
provided 39" A hose [ to the
counterbalance valve V1 port.

Step 8
Connect the other end of the 39" A
hose to the steering unit.

32

AgGPS Autopilot Automated Steering System Installation Instructions

[

Hydraulic Control Valve Installation

2

Step 9
Connect the straight end of the 46" A
\ and 46" B ] hoses coming from
the Autopilot manifold to the tees
connected to the counterbalance C1
and C2 ports.

]

\

Step 10
Replace the steel cover. Secure it with
the four existing M10 nuts and
washers.

AgGPS Autopilot Automated Steering System Installation Instructions

33

2

34

Hydraulic Control Valve Installation

AgGPS Autopilot Automated Steering System Installation Instructions

CHAPTER

3
AutoSense Steering Device
Installation
In this chapter:
Q

3

This chapter describes how to install the
AgGPS AutoSense™ steering device.

AutoSense steering device
components

Q

Installing the AutoSense steering
device

Q

Preparing the harness (P/N 54602
Rev C)

If the described mounting location is not
accessible, chose an alternate location. To
ensure proper function, the AutoSense device
must be located in a position that is free of
obstructions and allows it to rotate with the
wheels when they turn.
On articulated vehicles, mount the AutoSense
device on the opposite side of the pivot point
to the Autopilot controller.
Mount the device base down or base up so the
sensor maintains a level orientation. Do not
mount the device on its side. An angle of up to
10 degrees in any direction is acceptable.
To avoid stretching the cable, leave adequate
length on the service loop.

AgGPS Autopilot Automated Steering System Installation Instructions

35

3

AutoSense Steering Device Installation

AutoSense steering device components

X
\
[
Z

Item

X
Y
Z
[
\

36

Description
P-6 connector
Power connector
AutoSense connector
Jumper cable (P/N 57560)
AutoSense steering cable (P/N 57885)

AgGPS Autopilot Automated Steering System Installation Instructions

Y

AutoSense Steering Device Installation

3

Installing the AutoSense steering device
Step 1
Locate the AutoSense bracket
adaptor kit.

Step 2
Locate the left fender and remove the
socket head screw as shown.

Step 3
Install the AutoSense bracket
adaptor. Ensure that the two M8
holes are parallel to the edge of the
fender mounting bracket and shifted
toward the front of the vehicle.
Securely tighten the existing socket
head screw.

AgGPS Autopilot Automated Steering System Installation Instructions

37

3

AutoSense Steering Device Installation

Step 4
Use the two provided M8 x 16 mm
bolts and washers to mount the
AutoSense bracket as shown.
Tighten the bolts.

Step 5
Mount the AutoSense device upside
down on the bracket with the
connector pointing toward the
center of the vehicle. Use the four
provided #6 x ½" socket head screws.

Step 6
Connect the AutoSense cable to the
device.

38

AgGPS Autopilot Automated Steering System Installation Instructions

AutoSense Steering Device Installation

3

Step 7
Route the steering cable to the
steering device along the existing
hoses. Leave adequate length on the
service loop to avoid stretching the
cable.

Step 8
Connect the steering device cable
connection to P-6 on the main wiring
harness. P-6 is labeled “Steering
Sensor”.

AgGPS Autopilot Automated Steering System Installation Instructions

39

3

AutoSense Steering Device Installation

Preparing the harness (P/N 54602 Rev C)
Step 1
Remove the black Deutsch DTM
receptacle from the P-13 sensors leg
of the auxiliary harness. See
Controller Connections, page 111.

Step 2
Remove the plug from cavity
number 1.

Step 3
Remove the wedge from the
connector.

40

AgGPS Autopilot Automated Steering System Installation Instructions

AutoSense Steering Device Installation

3

Step 4
Insert the DTM pin labeled “Cavity 1”
into the connector.

Step 5
Pull back on the wire to seat the pin.
Replace the wedge in the connector.

AgGPS Autopilot Automated Steering System Installation Instructions

41

3

42

AutoSense Steering Device Installation

AgGPS Autopilot Automated Steering System Installation Instructions

CHAPTER

4
Antenna/Receiver Installation
In this chapter:
Q

Antenna and receiver installation
options

Q

AgGPS 252 GPS receiver with
AgGPS 450/900 radio module (if
equipped) components

Q

Installing the AgGPS 252 GPS
receiver with AgGPS 450/900
radio module (if equipped)

Q

AgGPS 332 receiver components

Q

Installing the AgGPS 332 receiver

Q

AgGPS 442 receiver components

Q

Installing the AgGPS 442 receiver

4

This chapter describes how to install an
AgGPS 252 receiver and AgGPS radio module,
an AgGPS 332 receiver and antenna, or an
AgGPS 442 receiver and antenna.
Note – To install the antenna for an
EZ-Guide 500 system, see Chapter 5, Display
Installation.

AgGPS Autopilot Automated Steering System Installation Instructions

43

4

Antenna/Receiver Installation

Antenna and receiver installation options
There are several options for mounting components (the antenna, radio module, or
receiver) on the cab roof:


Spar mount – Bolt a metal spar to the roof or to a light bracket and then attach
either a V plate for magnetic mounting or an AgGPS 252 receiver plate for
permanent mounting.



VHB mount – Attach a 4" x 6" plate or a V plate directly to the roof with VHB
(Very High Bond) adhesive. See page 47.

Note – Trimble recommends the spar mounting method whenever roof bolts are available.
This table shows the possible mounting methods for each GPS receiver:
GPS receiver

V plate on spar
(removable)

V plate on roof
(removable)

Flat plate bolted to spar
(permanent)

AgGPS 252 receiver

F

F

F

AgGPS 332 receiver without
SiteNet radio

F

F

x

AgGPS 332 receiver with
SiteNet radio

F
F

x
F

x
x

AgGPS 442 receiver

Mounting a spar
Step 1
Locate the cab bolts on the roof of
the vehicle.

44

AgGPS Autopilot Automated Steering System Installation Instructions

Antenna/Receiver Installation

4

If a light bracket already occupies the
roof studs, mount the spar directly to
the light bracket.

Step 2
Replace the existing bolts with longer
bolts if required.

If you use the light bracket, drill two
holes to match the spar width.

Step 3
Use the slotted holes to center the
spar and then tighten the bolts. If
required, use the spacers and flat
washers provided to secure the spar.
Note – If the receiver is offset to the left
or the right of the vehicle, AgGPS
Autopilot system performance may be
affected. Ensure that the GPS antenna
is aligned with the center of the vehicle
before you tighten the cab bolts.

AgGPS Autopilot Automated Steering System Installation Instructions

45

4

Antenna/Receiver Installation

Step 4
For either of the following
applications:


A single magnet antenna
mount



An AgGPS 252 receiver with
magnetic option for quick
removal

Install a V plate with four ¼" flathead
screws.
The “V” points to the front of the
vehicle.

V PLATE ON SPAR

MAGNETIC MOUNT ON V PLATE
If you use a standard AgGPS 252 plate
for permanent mounting, complete
the radio antenna installation first.
Use four ¼" flathead screws to mount
the plate with the handle to the back
of the vehicle.

Front of vehicle

Back of vehicle

PLATE ON SPAR

46

AgGPS Autopilot Automated Steering System Installation Instructions

Antenna/Receiver Installation

4

Mounting with Very High Bond (VHB) adhesive
Standard 4" x 6" plates are provided in most kits. You can use the VHB mounting method to attach
either a 4" x 6" plate or a V plate.

Step 1
Clean the antenna location on the
roof of the cab with a light solvent to
remove oil and dust.

Step 2

V PLATE ONLY

Remove the backing from one side of
the VHB strips provided and then
apply the strips to the plate.
Note – The VHB strips are pre-applied
to the 4" x 6" plate.

Step 3
Remove the backing from the other
side of the VHB strips and then apply
the plate to the cab roof pointed
forward. Ensure that the VHB strips
make even contact with the surface.
Apply pressure and then leave for
approximately 30 minutes to adhere.
Note – The arrow points to the front of
the vehicle.

V PLATE SHOWN

AgGPS Autopilot Automated Steering System Installation Instructions

47

4

Antenna/Receiver Installation

AgGPS 252 GPS receiver with AgGPS 450/900 radio module (if
equipped) components

X
\

]

[

Y
Z

Item

Description

X
Y
Z
[
\
]

AgGPS 450 or 900 radio (if equipped)

48

Radio antenna cable and magnetic mount
AgGPS 450 or 900 radio antenna
Antenna/receiver cable
AgGPS Autopilot controller
AgGPS 252 antenna/receiver

AgGPS Autopilot Automated Steering System Installation Instructions

Antenna/Receiver Installation

4

Installing the AgGPS 252 GPS receiver with AgGPS 450/900
radio module (if equipped)
To attach the AgGPS 252 receiver plate to the cab roof, do one of the following:


Attach a V plate to the roof and then stick the receiver plate to it with magnets,
for a removable installation.



Attach a V plate to a spar and then stick the receiver plate to the V plate with
magnets, for a removable installation.



Bolt the receiver plate to a spar, for a permanent installation.

Removable magnet mounting option
Step 1

V PLATE

Attach the V plate to either the roof
of the cab or to a spar:
• For spar mounting instructions,
see page 44.
• For VHB mounting instructions,
see page 47.
Ensure that the “V” points forward.

MOUNTING PLATE
Attach the three provided magnets to
the plate with the ¼" flathead screws
and hardware provided.

UNDERSIDE OF PLATE SHOWN

AgGPS Autopilot Automated Steering System Installation Instructions

49



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