Z338 KCA383 .pdf


Nom original: Z338_KCA383.pdf
Titre: Z338_KCA383.cdr
Auteur: wojtek

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Fitting
Instructions
KCA383

PO Box 5666, Minto, NSW, 2566 Australia
Ph: 61 2 9603 0111 Fax: 61 2 9820 2500
E-mail: admin@whiteline.com.au
A.B.N. 68 073 002 034

Code: Z338

Application:
Holden/Opel Astra TS Mk4 99-04, rear.
Always refer to current catalogue for complete application listing.
KCA383 is a pre-set dual-angle full contact shim type rear
Camber and Toe adjustment kit. It is designed to provide +0.5
deg of camber reduction and 2.5mm of toe-in change per side
from base settings. Please note, final outcome may vary slightly
due to rear axle flex.

Kit Contents:
2 x Dual-angle shim
1 x Instructions

Fitting:
Please read complete fitting instructions and check kit
components prior to fitment. Whiteline recommends that all work
be carried out by a qualified technician.
1. Measure wheel alignment settings prior to any disassembly.
2. Raise vehicle, support on safety chassis stands, and remove
rear wheels.
3. Disconnect ABS plug off the hub. Refer photo 1.
4. Remove the bolt that holds the brake line bracket to the
trailing arm, and pull away from the arm. Refer photo 2.
5. Remove four nuts that hold the hub to the trailing arm. Refer
photo 3.
6. Pull the hub out and away from the trailing arm as is photo 4.
Warning: Carefully hold and support the hub. Check
that all brake and electrical lines are not binding or
stretching.
7. Using a wire brush, clean any dirt, debris and scale off the
hub to trailing arm mounting faces. Refer photo 4.
8. Depending on the desired outcome, fit KCA383 shim onto the
hub with the small cut-out positioned as follows:
Nominal camber change is 0.5deg reduction.
Nominal toe change is 2.5mm per side.
To reduce toe-in (recommended, refer photo 5):
- shim cut-out positioned towards the rear of the car
To increase toe-in:
- shim cut-out positioned towards the front of the car
9. Reinstall hub to the trailing arm and secure with original nuts.
10. Reconnect brake line bracket line bracket.
11. Reconnect ABS line plug.
12. Reinstall wheels and torque to original manufacturers
specifications.
13. Lower the vehicle, test drive and re-check tension on all
fittings.
14. Check wheel alignment, and adjust as required.
Whiteline recommended Sports wheel alignment settings:
Rear camber:
-1.25 deg +/-0.25
Rear toe (per side):
+0.5 mm (toe-in) +/-1.5
Tip: Although KCA383 shims provide a pre-set amount of
camber and toe change, thrust angle can be fine tuned by
loosening rear axle chassis mount bracket bolts and
rotating the axle to achieve desired toe settings. This must
only be done while carrying out a wheel alignment. Torque
all bolts to factory specifications.

Photo 1.

Photo 2.

Photo 3.

Photo 4.

Photo 5.

Warning: Please drive carefully while you accustom yourself to the changed vehicle behaviour.


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