conversion LCI BMW E60 .pdf



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Original BMW Accessories.
Installation Instructions.
LCI conversion
BMW 5 Series Touring (E61) from 03/05
BMW 5 Series Saloon (E60) from 03/05
Installation instructions only valid for cars with SA 522 (BiXenon) or SA 524 (AHL).
Retrofit kit No.

61 12 0 432 110
61 12 0 432 397

Retrofit cable set facelift lights E60
Retrofit cable set facelift lights E61

Installation time
The installation time is approx. 5.5 hours. This may vary depending on the condition of the car and the
equipment in it.
In general the car must be upgraded to the latest I stage status by flashing before starting the work. Depending on
the production age of the car and the work already carried out on the car, the programming times will vary, which
means that we cannot quote a specific time at this point. The installation time does not include any time for
programming/encoding, as this depends on the age of the car and the equipment in it.
Important information
These installation instructions are primarily designed for use within the BMW dealership organisation and by
authorised BMW service companies.
In any event, the target group for these installation instructions is specialist personnel trained on BMW cars with
the appropriate specialist knowledge.
All work must be completed using the latest BMW repair manuals, circuit diagrams, servicing manuals and work
instructions, in a rational order, using the prescribed tools (special tools) and observing current health and safety
regulations.
If you experience installation or function problems, restrict troubleshooting to approx. 0.5 hours for
mechanical work and 1.0 hour for electrical work.
In order to reduce costs and avoid any additional expense, send a query immediately to the Technical Parts
Support via the Aftersales Assistance Portal (ASAP).
Specify the following information:
- Chassis number
- Part number of the retrofit kit
- Detailed description of the problem
- Any work already carried out
Do not archive the hard copy of these installation instructions since daily updates are made by ASAP!
All pictures show LHD cars; proceed accordingly on RHD cars.

© BMW AG, Munich

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1

Pictograms
Denotes instructions that draw your attention to dangers.
Denotes instructions that draw your attention to special features.
Denotes the end of the instruction or other text.
Installation information
Some of the installation is shown only on the left-hand side of the car, proceed in the same way on the right-hand
side of the car.
Ensure that the cables and/or lines are not kinked or damaged as you install them in the car. The costs thereby
incurred will not be reimbursed by BMW AG.
Additional cables/lines that you install must be secured with cable ties.
If the specified PIN chambers are occupied, bridges, double crimps or twin-lead terminals must be used.
Ordering instructions
Ordering instructions can be found in EPC table no.: 63 95 631048.
List of special equipment
The following special equipment must be taken into consideration when installing the retrofit kit:
SA 522
SA 524

BiXenon
AHL

Special tools required
00 9 317 Trim wedge

© BMW AG, Munich

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Table of contents
Section

Page

1. Parts list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2. Preparatory work . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
3. Installation and cabling diagram E60 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
4. Installation and cabling diagram E61 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
5. Connection diagram rear lights E60 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
6. Connection diagram rear lights E61 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
7. To install the LCI adapter cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
8. Concluding work and coding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
9. Circuit diagram BiXenon headlights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
10.Circuit diagram AHL headlights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
11.Circuit diagram rear lights E60. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
12.Circuit diagram rear lights E61. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
13.Legend . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

© BMW AG, Munich

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1. Parts list

A

B

C

G

F

E

I

N

O

H

K

J

M

D

P

Q

L

R

S

T

$ ! -

© BMW AG, Munich

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1. Parts list
Legend
A LCI headlight right (1x)

K Tailgate adapter left (E61) (1x)

B LCI headlight left (1x)

L Tailgate adapter right (E61) (1x)

C LCI headlight left (E60) (1x)

M Cable tie (30x)

D LCI headlight right (E60) (1x)

N Yellow seal (6x)

E LCI rear light left (E61) (1x)

O Green seal (8x)

F LCI rear light right (E61) (1x)

P Black seal (10x)

G Rear light adapter left (E60) (1x)

Q Socket contact 2.5 mm (6x)

H Rear light adapter right (E60) (1x)

R Socket contact 1.0 mm (18x)

I Rear light adapter left (E61) (1x)

S SW 12-pin socket casing (2x)

J Rear light adapter right (E61) (1x)

T Light module (1x)

© BMW AG, Munich

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2. Preparatory work
TIS No.
Conduct a brief test

–––

Disconnect negative pole of battery

12 00 ...

The following components must be removed first of all
Left headlight

63 12 010

Right headlight

63 12 012

Footwell trim, left

51 45 185

Side footwell trim on the left A pillar

51 43 075

Door sill cover strip on the front left

51 47 000

Door sill cover strip on the rear left

51 47 030

Rear seat bench
Left luggage compartment wheel arch trim

51 47 151

Remove and install the light module

61 35 285

Left side wall luggage compartment panel

51 47 210

Luggage compartment floor trim with storage package

51 47 . . . .

Rear closing panel trim

51 46 050

Right side wall luggage compartment panel

51 47 220

Rear lights, left and right

63 21 180

Transfer xenon light bulb

63 99 076

Transfer xenon light control unit

63 12 860

Transfer xenon light ignition

63 12 870

Additionally for E61 Touring
Remove and install trim for tailgate

51 49 000

Remove and install inside side trim for tailgate

51 49 022

Lower the headlining at the rear

51 44 . . . .

© BMW AG, Munich

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TIS No.
Interior rear lights, left and right

63 21 183

Additionally for AHL headlights
Transfer AHL actuator

© BMW AG, Munich

63 12 895

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3. Installation and cabling diagram E60

X135
H

X130

G

1

$ ! -

Legend
G Left rear light adapter

1

H Right rear light adapter

X130 Left headlight

Light module

X135 Right headlight

© BMW AG, Munich

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4. Installation and cabling diagram E61

X135

J
L

K
X130

1

I
$ !

-

Legend
I Left rear light adapter

1

J Right rear light adapter

X130 Left headlight

K Left tailgate adapter

X135 Right headlight

Light module

L Right tailgate adapter

© BMW AG, Munich

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9

5. Connection diagram rear lights E60

G3

G

G1

G2

$ ! ! -

Item

Signal

Cable colour /
Cross-section

Connection location in the car

Abbreviation /
Slot

Left rear light adapter

---

---

---

---

G1

SW 8-pin socket casing

---

---

To left rear light

X338 S

G2

SW 6-pin plug casing

---

---

To standard wiring harness

X338 B

G3

Socket contact

To light module

X12 pin 62

G

Designation

SL+SML

WS/RT
0.75 mm²

H3

H

H1

H2
$ ! " -

Item

Designation

Signal

Cable colour /
Cross-section

Connection location in the car

Abbreviation /
Slot

---

---

H

Right rear light adapter

---

---

H1

SW 8-pin socket casing

---

---

To right rear light

X339 S

H2

SW 6-pin plug casing

---

---

To standard wiring harness

X339 B

H3

Socket contact

To light module

X12 pin 5

© BMW AG, Munich

SL+SML

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WS/SW
0.75 mm²

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6. Connection diagram rear lights E61

I1

I2
I

I3

060 0325 E

Item

Designation

Signal

Cable colour /
Cross-section

Connection location in the car

Abbreviation /
Slot

---

---

I

Left rear light adapter

---

---

I1

GN 4-pin plug casing

---

---

To standard wiring harness

X319 B

I2

SW 6-pin socket casing

---

---

To left rear light

X319 S

I3

Socket contact

SW/RT
0.75 mm²

To light module

X12 pin 62

SL+SML

J1

J2
J

J3

$ ! $ Item

Signal

Cable colour /
Cross-section

Connection location in the car

Abbreviation /
Slot

Right rear light adapter

---

---

---

---

J1

GN 4-pin plug casing

---

---

To standard wiring harness

X318 B

J2

SW 6-pin socket casing

---

---

To right rear light

X318 S

J3

Socket contact

To light module

X12 pin 5

J

Designation

© BMW AG, Munich

SL+SML

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SW/BR
0.75 mm²

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6. Connection diagram rear lights E61

K2
K1

K
$ ! % -

Item

Signal

Cable colour /
Cross-section

Connection location in the car

Abbreviation /
Slot

Left tailgate adapter

---

---

---

---

K1

Socket contact

SL

GR/GN
0.75 mm²

K2

SW 4-pin socket casing

---

---

K

Designation

To light module

X12 pin 25

To left tailgate light

X329 S

L2
L1

L

$ ! & Item

Signal

Cable colour /
Cross-section

Connection location in the car

Abbreviation /
Slot

Right tailgate adapter

---

---

---

---

L1

Socket contact

SL

GR/GE
0.75 mm²

L2

SW 4-pin socket casing

---

---

L

Designation

© BMW AG, Munich

01 29 0 439 183

To light module

X12 pin 40

To right tailgate light

X328 S

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7. To install the LCI adapter cable

D

C
H3

H

G3

G

For E60 only.
Plug in adapters G and H between the standard wiring
harness and left rear light C and right D.
Route pick-up H3, WS/SW, from adapter H along the rear
closing panel to the left rear light.
Route pick-up H3, WS/SW, and pick-up G3, WS/RT, along
the standard wiring harness into the car interior.

$ ! ' -

Route pick-up H3, WS/SW, and pick-up G3, WS/RT, along
the standard wiring harness into the car interior.

G3/H3
$ !! -

F

E
J3

J

I3

I

For E61 only.
Plug in adapters I and J between the standard wiring
harness and left rear light E and right F.
Route pick-up J3, SW/BR, from adapter J along the rear
closing panel to the left rear light.

$ !! -

K2

In the tailgate on the left, reconnect the cables from X329
to socket casing K2 as follows:

L2

– from X329 pin 1 to K2 pin 1
– from X329 pin 2 to K2 pin 4
– from X329 pin 3 to K2 pin 2
In the tailgate on the right, reconnect the cables from X328
to socket casing L2 as follows:
– from X328 pin 1 to L2 pin 2

X329

– from X328 pin 2 to L2 pin 4

X328
$ !! -

© BMW AG, Munich

01 29 0 439 183

– from X328 pin 3 to L2 pin 1
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7. To install the LCI adapter cable
Plug in adapters K and L between the standard wiring
harness and left rear light E and right F.
Route pick-up L1, GR/GE, from adapter L along the tailgate
to the left rear light.

L

L1
K
E

F
$ !!! -

Route pick-up K1, GR/GN, and pick-up L1, GR/GE, via
tailgate hinges into the car interior, to the left rear light on
the outside.
To avoid damage, insulate the cable (1) with fabric tape
in the area of the tailgate hinges.

K1/L1
1
$ !!" -

G3-J3

K1/L1

Route pick-ups I3, J3, K1 and L1 on the floor of the car
along the standard wiring harness to the light module.
For E60 only.
Route branches G3 and H3 to the light module.

$ !!# -

Cars before 09/06 only.
Install light module T.

X12

For all cars.
Dismantle plug X12 from the light module and reconnect
the cables as follows:
– pin 25, GR/GN, to pin 63
– pin 40, GR/BL, to pin 11

T
$ !!$ © BMW AG, Munich

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7. To install the LCI adapter cable

K1/L1

G3-J3

Connect pick-ups to X12 as follows:
For E60 only.
– G3, WS/RT, to pin 62

X12

– H3, WS/SW, to pin 5
For E61 only.
– I3, SW/RT, to pin 62
– J3, SW/BR, to pin 5
– K1, GR/GN, to pin 25
– L1, GR/GE, to pin 40
$ !!% -

N-P

Q/R
S

Cars with SA 522 (BiXenon) only.
On the left headlight, disconnect X13420, 8-pin, SW, and
X10608, 4-pin, SW, from the standard wiring harness.
Fit seals N to P and socket contacts Q and R onto the cable
ends and connect to socket casing S as follows:
– GR/GN to pin 1
– BR to pin 2

X13420

– GE/GN to pin 3

X10608
$ !!& -

– BR to pin 4
– BL to pin 5
– WS/GN to pin 6
– GE/SW to pin 7
– GE/RT to pin 8
– GE/BR to pin 9
– BL/RT to pin 10
– BL/BR to pin 11
– BL/GN to pin 12

© BMW AG, Munich

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7. To install the LCI adapter cable
On the right headlight, disconnect X13421, 8-pin, SW, and
X10609, 4-pin, SW, from the standard wiring harness.

Q/R

N-P

Fit seals N to P and socket contacts Q and R onto the cable
ends and connect to socket casing S as follows:

S

– GR/BL to pin 1
– BR to pin 2

X13421

– GE/BL to pin 3
– BR to pin 4

X10609

– BL to pin 5
$ !!' -

– WS/BL to pin 6
– GE/SW to pin 7
– GE/SW to pin 8
– GE/BR to pin 9
– BL/SW to pin 10
– BL/BR to pin 11
– BL/BR to pin 12
Risk of mixing up when pinning into socket casing S:
– GE/SW from X13421 to pin 7
– GE/SW from X10609 to pin 8.

N-P

Q/R
S

Cars with SA 524 (AHL) only.
On the left headlight, disconnect X13420, 8-pin, SW, and
X10608, 4-pin, SW, from the standard wiring harness.
Fit seals N to P and socket contacts Q and R onto the cable
ends and connect to socket casing S as follows:
– GR/GN to pin 1
– BR to pin 2

X13420

– GE/GN to pin 3

X10608
$ !!& -

– BR to pin 4
– BL to pin 5
– WS/GN to pin 6
– GE/SW to pin 7
– Pin 8 unassigned
– SW/GN to pin 9
– SW/BL in pin 10
– BR to pin 11
– BL/GN to pin 12

© BMW AG, Munich

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16

7. To install the LCI adapter cable

N-P

On the right headlight, disconnect X13421, 8-pin, SW, and
X10609, 4-pin, SW, from the standard wiring harness.

Q/R

Fit seals N to P and socket contacts Q and R onto the cable
ends and connect to socket casing S as follows:

S

– GR/BL to pin 1

X13421

– BR to pin 2
– GE/BL to pin 3
– BR to pin 4

X10609

– BL to pin 5
$ !!' -

– WS/BL to pin 6
– GE/SW to pin 7
– Pin 8 unassigned
– WS/GN to pin 9
– WS/BL to pin 10
– BR/GE to pin 11
– BL/BR to pin 12

© BMW AG, Munich

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17

8. Concluding work and coding
– Connect the battery
– Encode/program the conversion using DISPlus or GT-1 via path Conversion/CIP
– Conduct a brief test
– Conduct a function test
– Re-assemble the car
– Perform a basic adjustment of the headlights

© BMW AG, Munich

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18

9. Circuit diagram BiXenon headlights

X13420
4

0,75
GR/GN

X10608

2,0
2,5
BR GE/GN

1

7

2

1

2,5
BR

3

8

6

2,0
0,75
0,5
0,75
BL WS/GN GE/SW BL/GN

4

3

2

5

5

6

7

2,5
2,0
BR GE/BL

0,75
GR/BL

1

4

12

9

10

8

11

1

4

S*

X10609
7

2

1

3

0,5
0,5
0,5
0,5
GE/BR BL/RT GE/RT BL/BR

X13421
4

2

5

3

8

6

3

0,5
0,5
0,5
0,5
GE/BR BL/SW GE/SW BL/BR

2,0
0,75
0,75
0,5
BL WS/BL GE/SW BL/BR

2,5
BR

2

S*
1

2

3

4

5

6

7

12

9

10

8

11

$ !" -

© BMW AG, Munich

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19

10.Circuit diagram AHL headlights

X13420
4

0,75
GR/GN

X10608

2,0
2,5
BR GE/GN

1

7

2

1

2,5
BR

3

8

6

2,0
0,75
0,5
0,75
BL WS/GN GE/SW BL/GN

4

3

2

5

5

6

7

0,5
0,5
SW/GN SW/BL

12

X13421
4

2,5
2,0
BR GE/BL

0,75
GR/BL

9

1

0,5
BR

10

11

S*

X10609
7

2

1

3

2

5

3

8

6

2,0
0,75
0,75
0,5
BL WS/BL GE/SW BL/BR

2,5
BR

2

3

1

0,5
0,5
0,5
WS/GN WS/BL BR/GE

S*
1

2

3

4

5

6

7

12

9

10

11

$ !"! -

© BMW AG, Munich

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11.Circuit diagram rear lights E60

62

X12

5

G3*

X12
H3*

X318S

X319S
2

1

0,75
WS/RT

1,5
BR

7

0,75
GE/SW

8

0,75
WS/GE

2

3

4

0,75
GR/GN

0,75
BL/BR/GE

1

6

5

6

0,75
SW/RT

3

1,5
BR

0,75
WS/SW

4

2

1

G1*

6

0,75
GE/RT

5

0,75
GE/WS

3

3

0,75
BL/BR

0,75
WS/BR

4

5

4

7

6

0,75
SW/BR

1

2

H1*

$ !" -

© BMW AG, Munich

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21

12.Circuit diagram rear lights E61

X12

62

25

I3*

K1*

2

1

0,75
BR

0,75
SW/RT

5

3

0,75
GR/GN

0,75
BL/BR/GE

3

6

4

X329

I1*

2

5

I2*

X12

3

4

40

X12

6

3

1

0,75
WS/GE

2

1

1

3

K2*

L1*

3

0,75
BL/BR

0,75
BR

0,75
GE/SW

0,75
BR

J3*

0,75
SW/BR

3

2

0,75
GR/GN

0,75
WS/RT

4

4

X12

2

0,75
WS/BR

4

1

2

0,75
GR/GE

0,75
WS/SW

5

X328

J1*

2

J2*

0,75
GE/RT

0,75
BR

3

4

0,75
GE/WS

2

1

L2*
$ !" -

© BMW AG, Munich

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22

13.Legend
G*

Left rear light adapter E60

H*

Right rear light adapter E60

I*

Left rear light adapter E61

J*

Right rear light adapter E61

K*

Left tailgate adapter E61

L*

Right tailgate adapter E61

S*

SW 12-pin socket casing

X12

Light module plug

X318S

SW 6-pin socket casing, on right rear light standard wiring harness

X319S

SW 6-pin socket casing, on left rear light standard wiring harness

X328

SW 3-pin socket casing, on left tailgate standard wiring harness

X329

SW 3-pin socket casing, on right tailgate standard wiring harness

X10608

SW 3-pin socket casing, on left headlight standard wiring harness

X10609

SW 3-pin socket casing, on right headlight standard wiring harness

X13420

SW 8-pin socket casing, on left headlight standard wiring harness

X13421

SW 8-pin socket casing, on right headlight standard wiring harness

All the designations marked with an asterisk (*) apply only to these installation instructions or this circuit diagram.

Cable colours
GE

Yellow

GN

Green

GR

Grey

RT

Red

SW

Black

BL

Blue

WS

White

BR

Brown

© BMW AG, Munich

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