MXer50 cap 17 (luci) .pdf



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17. LIGHTS/ SWITCHES

MX’er 50

17
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__________________________________________________________________________________

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17

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LIGHTS/SWITCHES
__________________________________________________________________________________

SERVICE INFORMATION -------------------------------------------- 17TROUBLESHOOTING ------------------------------------------------- 17HEADLIGHT ------------------------------------------------------------ 17INSTRUMENTS/STOP LIGHT/TAILLIGHT------------------------ 17IGNITION SWITCH ---------------------------------------------------- 17STOP SWITCH/OIL METER ------------------------------------------ 17STARTER BUTTON---------------------------------------------------- 17HEADLIGHT SWITCH------------------------------------------------- 17ENGINE STOP SWITCH----------------------------------------------- 17-

2
2
3
4
5
5
6
6
7

17-0

17. LIGHTS/ SWITCHES

MX’er 50

ELECTRICAL EQUIPMENT LAYOUT

Stop Switches
Headlight Switch/
Starter Button/Engine
Stop Switch

Ignition Switch

Taillight/Stop
Light

Headlight
Ignition Switch

Ignition Switch

Ignition
Switch

17-1

17. LIGHTS/ SWITCHES

MX’er 50

SERVICE INFORMATION
GENERAL INSTRUCTIONS
• An electric tester is needed to measure or test the electric equipment.
• Be sure to use fuses and bulbs of the same specifications to avoid damage of electrical equipment.
• After installation of each switch, a continuity check must be performed. A continuity check can
usually be made without removing the part from the motorcycle.

TROUBLESHOOTING
Lights do not come on
when ignition switch is “ON”
• Faulty ignition switch
• Fuse burned out
• Weak battery
• Burned bulb
• Faulty switch
• Poorly connected, broken or shorted wire

Engine starts but stalls during idling
• Clogged carburetor

17-2

17. LIGHTS/ SWITCHES
HEADLIGHT

MX’er 50
Cover

BULB REPLACEMENT
Disconnect the cover of the ignition switch
and remove the two headlight attaching
bolts.
Remove the headlight and disconnect the
headlight wire coupler.

Bolts

Remove the two headlight case attaching
screws and disconnect the headlight.

Screws
Headlight Wire Coupler

Check the bulb for damage and replace with
a new one if necessary.
Disconnect the headlight wire coupler.

Remove the rubber boot.
Push and disconnect the spring from the
headlight cover.

17-3

Rubber Boot

Screws

17. LIGHTS/ SWITCHES
Remove the headlight bulb

MX’er 50
Headlight Bulb

INSTALLATION
Install the headlight in the reverse order of
removal.

°Ø

After installation, adjust the headlight
beam.

INSTRUMENTS

Light Shell

Bulb Socket

REMOVAL
Remove the two headlight attaching bolts.
Remove the headlight and disconnect the
headlight wire coupler.
Remove the two headlight case attaching
screws and disconnect the headlight.
Remove the light shell, rubber boot and bulb
socket.
Check the bulb for damage and replace with
a new one if necessary.

Rubber Boot

INSTALLATION
The installation sequence is the reverse of
removal.

Taillight Shell

STOP LIGHT/TAILLIGHT
Remove the two taillight shell screws and
the shell.

Taillight Shell Screws

17-4

17. LIGHTS/ SWITCHES

MX’er 50

Remove the bulb and check the bulb for
damage. Replace with a new one if
necessary.

Bulb

IGNITION SWITCH
Check for continuity between the wires
indicated below.
Color
Position

Black

Red

OFF
ON

°≥

Black/
White
°≥

Green
°≥

°≥

STOP SWITCH
Disconnect the front stop switch wire
coupler.
Check for continuity between the front stop
switch wires.
Brake lever applied: There is continuity.
Brake lever released: There is no continuity.

OIL METER
Remove the seat. (!2-3)
Disconnect the oil meter wire connectors
and remove the oil meter. Keep the oil
meter float at the lower position (the oil
meter is ON).
Measure the resistances between the wire
terminals as Å and Ç shown in the left
figure.

17-5

Oil Meter Wire

Oil Meter

17. LIGHTS/ SWITCHES
Wire Terminals

MX’er 50

Resistance

Black/Red(+)_ Green(-)

26KW

Green(-)_ Black(+)

°¤

Oil Meter

B/R

G

B

G

°ØBefore removing the oil meter, be sure to
drain the motor oil and do not allow
sparks or flames near the working area.

Oil Meter Operation Inspection
Measure the resistance between the wire
terminals with the float at upper position
(the oil meter is OFF).
Black/Red(+)_ Black(-)

Ç

Å
Float

°¤

°ØBefore performing the following test,
operate the turn signals to determine
that the battery circuit is normal.

Yellow/ Red

STARTER BUTTON
Remove the center cover.
Disconnect the starter button yellow/brown
and yellow/red wires.
Check for continuity between the black and
yellow/red wires.
Color
Position

Green

Yellow/Red

FREE
PUSH

°≥

°≥

Starter Button

Green
Yellow

Pink

HEADLIGHT SWITCH
Remove the center cover.
Disconnect the headlight switch wire
coupler. Check for continuity between the
headlight switch wires.
Color
Position

Yellow White
°≥
°≥
°≥

Blue

Pink
°≥

°≥
°≥

Headlight Switch

White

Blue

17-6

17. LIGHTS/ SWITCHES

MX’er 50
Engine Stop Switch

ENGINE STOP SWITCH

Green

Remove the center cover.
Disconnect the headlight switch wire
coupler. Check for continuity between the
headlight switch wires.
Color
Position

Blue/Yellow
°≥

Green
°≥

Blue/Yellow

17-7



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