SMC forming machine manual .pdf



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上海树新机械有限公司
成型机使用说明
Shanghai ShuXin Machine Co., Ltd.
Forming machines Instructions

SMC 系列成型机
使用说明书
SMC series Forming machine
Instructions

上海树新机械有限公司
ShangHai ShuXin Machine Co., Ltd.
地址:上海松江区科技园区新港路 193 号
售后服务专线:021-57850522

13301760908(24H)

Address: No.193 Xingang Road,Science and Technology park,Songjiang
district,Shanghai
Hotline of after service :021-57850522 13301760908 (24H)
http://www.abmachine.cn E-mail:abmachine@163.com

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上海树新机械有限公司
成型机使用说明
Shanghai ShuXin Machine Co., Ltd.
Forming machines Instructions
感谢您选用我公司生产的 SMC 系列成型机。在对本机进行安装,操作,
维护,或检查前,请先仔细阅读本使用手册,以确保正确操作.并妥善保存,
以便随时参考.同时,我公司为您提供全方位的售后服务:
Thank you for choosing our company productive SMC series of forming
machines. Please first carefully to read this manual before installation,
operation, maintenance or check this machine to ensure proper operation,
and properly preserve so that can reference at any moment. At the same
time, our company can provide all-wave after service:
本说明适用于瓜子糖成型机(SMC-642)及米花糖、米通成型机(SMC-126)
This instructions is applicable to melon seeds and sugars forming machine
(SMC-642) and swelled candy rice, rice grain pattern forming machine
(SMC-126)

特别声明:
Special statement:

1. 本机外接电源为:380V 50Hz 三相四线(特别定制除外), 注意
区分零火线,并牢固接地.
1. This machine external power supply is: 380V 50Hz three-phases,
four-lines (except for especially Customize), Notice to distinction
positive line and zero line, and solid grounding.

2.机器运转中严禁检修或接触机器运转部位和加热部位,必要
时请停机,关闭电源,或戴上防护手套.对电路进行检修时,
务必先切断电源.以确保人身安全.
2. Prohibit repair or contact machine’s operating parts and heating
parts when machine is operating, if necessary, please stop the
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上海树新机械有限公司
成型机使用说明
Shanghai ShuXin Machine Co., Ltd.
Forming machines Instructions
machine, and power off or wear protective gloves. Must be cut off
power before repair the circuit, To ensure personal safety.

3.为防止机器损伤,请勿在机身上放置任何硬质物品.
3. In order to prevent damaged machine, don’t put any hard materials
on the machine’s body.

4.变频器中的参数,关系到主机的正常运转,出厂前已设置完
毕,用户不得自行更改.否则后果自负.
4. Transducer’s parameters related to mainframe’s normal operations,
have already finished set before leave the factory, therefore users
can not change. otherwise at your peril.

5.用户应在新机调试时,在厂家调试人员的指导下学会操作使
用,维护保养以及故障排除.
5. When users bought new machines, and the users should to learn how
to operation and maintenance or troubleshooting under the factory
debugging staffs’ guidance.

6.如须于特殊场合使用本机或用于特殊物品的包装,请于定货时
提前说明.
6. If use this machine on special occasions or use of special materials
for packaging, please explain before order goods.

7.本手册包含的信息可能会随时变动,恕不另行通知. 树新机械
也不会为此处包含的技术或文字方面的错误和遗漏负责;也不
会为因使用本手册及其介绍的内容而引起的直接或间接的损失
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上海树新机械有限公司
成型机使用说明
Shanghai ShuXin Machine Co., Ltd.
Forming machines Instructions

负责.
7. This manual contains information may be change at any moment and
cannot further notice. ShuXin machine also is don’t take responsible
for technical errors and omissions in this manual, and also don’t take
responsible for use of this manual and it’s contents caused direct and
indirect loss.

8.树新机械的产品保修条款注明在合同中,此处的任何内容都不
应视为额外的保修信息.
8. ShuXin machine’s products warranty and terms in the contract, Herein
any information shall not be considered as additional warranty
information.

机器简介
Machine’s Description
由我公司研发的全自动成型机,全国首创的机械柔压方式,使成型更规格,
更美观;
Researched and developed fully automatic molding machines by our
company. Make the breakthrough of mechanical soft pressure mode in
country, so that molding is more specifications and more beautiful;
而且由于采用全机械式的传动,省掉了外加气泵的费用,和气泵所需的
耗电;
And because of used all-mechanical transmission, saved costs of
external pumps and required power of pumps;
米花糖、瓜子糖拌糖后倒入成型机的下料斗中,成型机自动分配、柔压、
冷却、脱模出成品, 中间不需任何人工,该成型机可以生产棒形、圆形、球型、
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上海树新机械有限公司
成型机使用说明
Shanghai ShuXin Machine Co., Ltd.
Forming machines Instructions
方形等各类形状;适应于米花糖、米通、麦通、小米花、瓜子糖、花生糖等
的成型适应于米花糖、米通、麦通、小米花、瓜子糖、花生糖等
The swelled candy rice and melon seeds candy into hopper of the
molding machine, The molding machine is automatic distribution, soft
pressure, cooling and stripping out the finished product, There is no need
manpower in the middle, the machine can produce rod’s shape, round,
Spherical molding applicable to swelled candy rice, rice grain pattern, wheat
grain pattern, small rice flowers, melon seeds sugar, peanuts sugar, etc.

技术参数:
Technical parameters:
成型形式:方形、圆形、棒形、球形
Forming Type: square, round, Rod’s shape, spherical
适用对象:瓜子糖、花生糖、芝麻糖、米花糖、米通、麦通
Applicable objects: melon seeds sugar, peanut sugar, sesame sugar,
rice grain pattern and wheat grain pattern.
最大排模尺寸: 540 毫米*126 毫米
Maximum mould’s arrange size: 540 millimeters * 126 millimeters

运行速度:< 500 个/分钟(具体看模具排法)
Running Speed: "500 / min (specifically, look at mould’s arrange
method)
电源规格:380VAC/5.0KW
Power Specifications: 380VAC/5.0KW
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上海树新机械有限公司
成型机使用说明
Shanghai ShuXin Machine Co., Ltd.
Forming machines Instructions
电机功率:2.2KW
Motor Power: 2.2KW
总功率: 5KW
Total power: 5KW
整机尺寸:主机架 8.8 米*1 米*1.4 米,
Complete machine Size: mainframe 8.8 meters * 1 m * 1.4 m,
主机身体尺寸: 3.6 米*1 米*1.4 米
Mainframe body’s size: 3.6 m * 1 m * 1.4 m
整机重量:1200KG
Complete machine Weight: 1200KG
(技术参数不断更新,如有改动,恕不另行通知)
(Technical parameters continuously update, If there have change without
further notice)

安装调试:
Installation and debugging:
1. 本机应安装于水平,牢固,无震动,无干扰源的场所.无腐蚀气体,
可燃性气体,油雾和尘埃等.压模过后的冷却段,要求环境温度低而
且通风效果好,以便于产品冷却。
1. The machine should be installed horizontal, solid, no vibration and
no disturbed place. And there is non-corrosive gas, inflammable gas,
oil mist and dust and so on. The cooling phase after compression
mould, require environment temperature is low and ventilation is
good, so product cooling.
2.外接电源:50HZ

380VAC±10%. 注意区分零火线:同时确保安全
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上海树新机械有限公司
成型机使用说明
Shanghai ShuXin Machine Co., Ltd.
Forming machines Instructions
接地.如果供电系统供电不正常,须加装相匹配的稳压器.
2. External Power: 50HZ 380VAC ± 10%. Notice to distinction positive
line and zero line: at the same time to ensure safety grounding. If
power supply system is not normal, have to install suitable voltage
stabilizer.
3.不锈钢网带输送部分,出厂前已装配试运行过的,组装时按照上面所
做的标记号组装,组装好以后,需经长时间的检查和调整,确认网带运行平
稳不走偏以后,方可投入使用。
3. Stainless steel mesh belt conveyor parts, Related staffs have already
had test run before leave factory, if assembly must be in accordance
with above marks and numbers, need to long time of check and
adjust after complete assembly, to confirm mesh belt operation is
smooth and does not slanting, and then can put into use.
4.启动机器前,应检查确认机身上(特别模具上)无堆放工具杂物等,
以免发生事故。
4. Should check and confirm machine’s body( especially on the mould) no
piled tools and sundries etc, so avoid accidents.
5.先将调速器转至较低速度再运行设备,随后慢慢提高速度,不可急促
变速。
5. At first set speed governor to lower speed and then equipment
operating, later slowly increase speed, and don’t rapid change
speed.
6.温控表用于调节料斗加热温度,一般夏天以 50~60 度,冬天以 80~90
度为宜
6. Temperature control meter is used to adjust hopper’s heating
temperature, generally in summer is 50 to 60 degrees, In winter is
80 to 90 degrees is appropriate.
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上海树新机械有限公司
成型机使用说明
Shanghai ShuXin Machine Co., Ltd.
Forming machines Instructions
7.冷却风扇视乎环境温度的高低灵活启用,一般夏天全开,冬天可适当
少开
7. Cooling fan is flexible use depend on high and low of environment’s
temperature, Generally it’s open in summer and properly less open in
winter.

操作注意事项:
Attentions of operation:
出料不完整的直接原因是:糖料配比的松散度不够
请调整配方,并控制熬糖的火候
Immediate cause of discharge incomplete: shatter value is
insufficient of sugar’s ratio.
Please adjust the formula, and control furnace of boil sugar
1. 电源电压应保证 380VAC±10%,过低或过高将引起变频器产生失压过
压保护,机器不能启动。
1. Power supply and voltage should keep 380VAC ± 10%, too low or too
high will cause transducer loss of pressure and over-voltage
protection, so that the machine could not be start.
2. 生产过程中要控制好下料节奏,当供料跟不上时,应降低成型机速度。
2. Have to control in material rhythm in production process, if feeding is
not keep should be reduced speed of forming machine.
3. 为安全起见,机器周边面罩不得拆开。变频器旁应保证通风,不得堆
积杂物,否则变频器发生过热保护。
3. Considered safety reasons, can not disconnect mask around the
machine. To ensure ventilation in transducer side, cannot
accumulate sundries, otherwise the transducer will produce
overheating protection.
4. 机器运行过程严禁触摸运动部件和发热部件,各类检修调整应在停机
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上海树新机械有限公司
成型机使用说明
Shanghai ShuXin Machine Co., Ltd.
Forming machines Instructions
状态下进行,
电路故障更应由有经验的电工进行排除且务必关掉电源。
4. Prohibit contact moving parts and heat components during machine is
running, should repair and adjust after the machine is stop state, If
circuit fault should repair and exclude by more experienced
electrician and must be turn off the power supply.
5. 链条跳位往往导致模具错位,如果发现这种现象,先将链条卸下,截
掉一节,换上半节。
5. Chain jumping position is often make the mould dislocation, if we
found this phenomenon, at first remove the chain, cut off one section
and put on a half section.
6. 压模和脱模切勿随便调整。必须调整时,一定要在掌握方法后才能实
施,不可盲目而行。
6. Don’t arbitrarily adjust compression mold and mold release. If Must
be adjust, must be know the method and then can implement, don’t
blindly to do this.
7. 如遇成型效果不佳,请微调配方比例。有实例证明,配方比例不当,
是最大影响原因。
7 If forming the effect is not good, please fine-tune the formula’s ratio.
There are examples, if formula’s ratio is disproportionate and it is
largest impact to the result.
8. 每次生产完毕都要清理料斗模具,清洗干净。否则变干硬的残渣会影
响下批生产的成型效果,严重时卡住机器启动不了。
8. Must be clean hopper mould after each finished production, otherwise
hard leavings will affect forming result in next time production,
maybe serious leavings will make the machine cannot start.
9. 每隔半个月,要检查各连接部分紧固件有无松动,有则旋紧加固,大
小光轴需定期加润滑油。
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上海树新机械有限公司
成型机使用说明
Shanghai ShuXin Machine Co., Ltd.
Forming machines Instructions
9. Every half a month check connection parts whether loose, If there is
loose must tighten and fix, in addition big and small optical axis need
to regular add oil.
10. 新机到厂,我公司会派技术人员进行安装调试培训,不明之处一定
要询问清楚,才不至于出现小问题自行解决不了,影响生产进度。
10. If you bought new machine in your factory, our company will arrange
technicians to your factory for installation and debugging training, If
somewhere is not clear must be asked clear, If there have some
small problems, your can solve by yourself, and cannot affect
production schedule.

故障排除:
Troubleshooting:



现象

原因及排除方法

No.

phenomenon

causes and solutions

1

机器不运转

A 物料过硬, 造成机器带不动而卡死
B 电源电压过高或过低 (注意变频器上的显示)
C 电源零线没接上
D 变频器散热效果不好.

machine
running

cannot

A. material is so hard, so that the machine
without moving and cannot running
B Power supply voltage is too high or too low
(notice display on the transducer)
C. Power zero line is not connect
D. Transducer’s heat dissipation is not good.
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上海树新机械有限公司
成型机使用说明
Shanghai ShuXin Machine Co., Ltd.
Forming machines Instructions
物料太硬, 请调整配方及熬糖的火侯不要过老,
把料都清楚干净后另加新料.
Put into materials in Material is so hard, please adjust formula and
not full
control fire of boil sugar, clean old materials
and then put into new materials.

2

下料不饱满

3

风扇全部不转
All fans are
working

not

如果同时温控不显示, 启动按钮失效,则是由于
电源零线没接通,请检查是否有线头脱落
If temperature control meter is not display at
the same time, startup button is failure,
because of power zero line is not connection,
Please check to see whether lose of the cable
head.

4

压模或脱模少量偏移 (属正常现象)请调节两侧轴承座,使其对正
compression mold (Belong to normal phenomena) Please adjust
or Mold release both sides bearing to make it is right.
have small oblique

5

压模或脱模大量偏移
Compression mold
or mold release
have large oblique

6

压模下压时,

(非正常现象)原因是机器内部,带张紧轮的那根
单排链条太松, 造成跳齿而错位, 请将此链条
截短后,重新对正模具
(Non-normal phenomenon) the cause is
machine inside the single-row chain is too
loose, so that jumping to dislocation, please
truncate this chain, and then afresh right to
mould.

(非正常现象)原因是机器内部,带张紧轮的那根
双排链条太松, 造成跳齿而错位, 请将此链条
模具仍在运动
截短后,重新对正模具
Mould is still moving (Non-normal phenomenon) the cause is
when compression machine inside the two-row chain is too loose,
so that jumping to dislocation, please truncate
mold decline
this chain, and then afresh right to mould.
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上海树新机械有限公司
成型机使用说明
Shanghai ShuXin Machine Co., Ltd.
Forming machines Instructions
7

温控不正常
Temperature control
is non-normal

A 开关自动保护: 发热板有漏电现象
B 不加温: 固态继电器损坏,或发热板损坏
C 显示不正常, 热电偶接线没接好
D 不显示:电源零线没接上,或温控表已损坏
A. Switch is automatic protection: heating
plate have creepage phenomenon
B. Don’t heating: solid-state relay is
damaged or the heating plate is damaged
C Display is non-normal, thermocouple is not
connection very well.
D No display: the power’s zero line is not
connect, or temperature control meter have
already damaged.

更多技术支持, 请登陆: http://www.abmachine.cn
More technical support, please visit: http://www.abmachine.cn

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