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KONE 3000S/X MiniSpace™ and
KONE EcoDom® 3000/5000 Installation Instruction

KONE 3000S/3000X MINISPACETM AND KONE ECODOM®
3000/5000 SCAFFOLDLESS INSTALLATION
KONE
Installation
©
AM-01.01.084
All
(B)
2005
rights
2008-03-03
3000S/X
KONE
reserved
Instruction
Corporation
MiniSpaceTM

1039265.wmf

© 2005 KONE Corporation
All rights reserved

1 (359)

AM-01.01.084
(B) 2008-03-03

KONE 3000S/X MiniSpace™ and
KONE EcoDom® 3000/5000 Installation Instruction

Confidentiality Notice
This proprietary and confidential document is provided to you only for purposes of installing
and/or maintaining KONE products and it may not be used or its contents disclosed for any
other purpose without KONE's prior written permission. Neither this document nor its contents
may be copied or disclosed to third parties for any reason. KONE reserves the right to
prosecute any breach of this obligation.
Authorization Notice
This publication is for informational purposes only. All persons participating in the installation
and/or maintenance of KONE equipment and using these instructions must be qualified to
perform such work, are required to have received equipment specific training as specified by
KONE and must have KONE Corporation's authorization to install and maintain KONE
equipment.
DISCLAIMER OF WARRANTIES AND LIABILITIES
KONE reserves the right at any time to alter the product design, specifications and
procedures reflected in this document. NO STATEMENT CONTAINED IN THIS DOCUMENT
IS TO BE CONSTRUED AS A WARRANTY OR CONDITION, EXPRESS OR IMPLIED, AS
TO ANY PRODUCT, SPECIFICATION OR PROCEDURE, ITS MERCHANTABILITY OR
FITNESS FOR ANY PARTICULAR PURPOSE OR QUALITY, OR AS A MODIFICATION OR
REPRESENTATION OF THE TERMS OF ANY PURCHASE AGREEMENT.
KONE DISCLAIMS ANY LIABILITY RESULTING FROM OR IN CONNECTION WITH THE
USE OR DISCLOSURE OF INFORMATION IN THIS DOCUMENT. KONE HAS NO
LIABILITY FOR TYPOGRAPHICAL OR OTHER ERRORS OR OMISSIONS CONTAINED IN
THIS DOCUMENT OR ANYONE'S INTERPRETATION OF THE INSTRUCTIONS. THE
USER OF THIS DOCUMENT ASSUMES ALL RISKS ASSOCIATED WITH THE USE OR
DISCLOSURE OF THIS DOCUMENT.
Trademark Notice
"KONE, MonoSpace, MiniSpace, EcoDisc, TranSys, Alta, KoneXion, KONE ECO3000 and all
other product names are trademarks or registered trademarks of KONE Corporation in
various countries."

Copyright Notice
Copyright © 2005 KONE Corporation
All rights reserved. No part of the contents of this document may be copied, reproduced or
transmitted in any form or by any means, or translated into another language or format, in
whole or part, without prior written permission of KONE Corporation.

© 2005 KONE Corporation
All rights reserved

2 (359)

AM-01.01.084
(B) 2008-03-03

KONE 3000S/X MiniSpace™ and
KONE EcoDom® 3000/5000 Installation Instruction

LIST OF CONTENTS
1

GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
1.1
Related documents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
1.2
Abbreviations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

2

SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.1
General safety precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.2
Installation method safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.3
Recommended working postures and ergonomic methods . . . . . . . . . . . . . . . . . . .
2.4
Danger and personal protection signs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.5
Special precautions to limit injury in the event of a fall . . . . . . . . . . . . . . . . . . . . . . .

3

SITE REQUIREMENTS AND TOOLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
3.1
Site requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
3.2
Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

4

UNLOADING AND DISTRIBUTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
4.1
Off-loading and distributing materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

5

HOIST INSTALLATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.1
Lists of hoist equipment parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.2
Selecting correct Tirak hoist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.3
Safety checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.4
Hanging the hoist from a beam in the ceiling (option A) . . . . . . . . . . . . . . . . . . . . . .
5.5
Hanging the hoist from a beam on the floor (option B) . . . . . . . . . . . . . . . . . . . . . . .
5.6
Overspeed governor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.7
Testing the hoist equipment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

39
39
45
46
47
49
51
53

6

PLUMBING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.1
Placing the plumbing template (single elevator) . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.2
Plumbing (single elevator from finished machine room or temporary deck) . . . . . .
6.3
Filling in plumbing table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.4
Plumbing groups of lifts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.5
Dividing beams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

56
56
60
61
63
65

7

FIRST GUIDE RAILS AND PIT EQUIPMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.1
Preparations for guide rails and pit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.2
Drilling holes to wall for guide rail brackets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.3
Lifting the first guide rails. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.4
Bracket combinations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.5
The first two rings of guide rail brackets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.6
Fixing the first guide rails. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.7
Guide rail alignment at the guide rail bracket level . . . . . . . . . . . . . . . . . . . . . . . . . .
7.8
Checking the car guide rail parallelity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.9
Aligning the first counterweight guide rails . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.10 Buffers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

67
68
71
73
74
78
79
80
81
82
84

© 2005 KONE Corporation
All rights reserved

3 (359)

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KONE 3000S/X MiniSpace™ and
KONE EcoDom® 3000/5000 Installation Instruction

7.11
7.12
7.13
7.14
7.15

PB73.3 overspeed governor tension weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
OL35 overspeed governor tension weight. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
OL100 overspeed governor tension weight. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installing counterweight frame on buffer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Filling counterweight with 40 % of filler weights . . . . . . . . . . . . . . . . . . . . . . . . . . . .

85
86
86
88
90

8

CAR INSTALLATION, EURECA. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
8.1
Assembling upright and bottom beam. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
8.2
Second upright . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98
8.3
Car safety gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100
8.4
Car floor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101
8.5
Fixing the automatic safety gear trigger rope to the safety gear linkage. . . . . . . . . 104
8.6
Car walls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105
8.7
Glass walls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107
8.8
Top beam. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .111
8.9
Balustrade . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .113
8.10 Car roof . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .116
8.11
Kick plates and finalising the balustrade . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .117

9

CAR INSTALLATION, MCD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .119
9.1
Preparations for bottom beam installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120
9.2
How to use guide clamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121
9.3
Installing car sling CF10UP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123
9.4
Installing car sling CFE10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133
9.5
Installing car floor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 140
9.6
Positioning car floor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 141
9.7
Wall panels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 143
9.8
Car roof . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 143
9.9
Top beam. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 143
9.10 Upper isolations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146
9.11 Car front installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 147
9.12 Balustrade and skirtings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 147
9.13 Lifting pockets and guide rail securing chains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 147

10

THIRD RING OF GUIDE RAIL BRACKETS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 148
10.1 Installing bracket on machine side . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 148
10.2 Aligning guide rails . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 151

11

HOIST ATTACHMENT, EURECA CAR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 152

12

HOIST ATTACHMENT, MCD CAR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155

13

GUIDE RAIL INSTALLATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
13.1 Second ring of guide rails . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
13.2 Installation and use of automatic safety gear trigger . . . . . . . . . . . . . . . . . . . . . . . .
13.3 Fixings under the Eureca car . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
13.4 Fixings under the MCD car . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

© 2005 KONE Corporation
All rights reserved

4 (359)

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KONE 3000S/X MiniSpace™ and
KONE EcoDom® 3000/5000 Installation Instruction

13.5
13.6
13.7
13.8
13.9
13.10
13.11

Guide rail clamps. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Intermediate guide rails . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Topmost guide rails . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Checking guide rail installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Bottom pulley beam and travelling cable hanger, Eureca car . . . . . . . . . . . . . . . . .
Preparing the machine and the car for transportation . . . . . . . . . . . . . . . . . . . . . . .
Transporting machine to the topmost floor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

168
168
171
172
173
175
177

14

MACHINE ROOM INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
14.1 Transporting machine and control panel to machine room . . . . . . . . . . . . . . . . . . .
14.2 Fixing machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
14.3 Plumbing machine. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
14.4 Fixing rope anchorages. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
14.5 Fixing control panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
14.6 Closing machine room holes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

178
179
180
182
183
184
185

15

BRAKE ADJUSTMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
15.1 Fixing the brake release cable to the brake release lever . . . . . . . . . . . . . . . . . . . .
15.2 Installing the brake release cable to the machine . . . . . . . . . . . . . . . . . . . . . . . . . .
15.3 Main construction of the brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
15.4 Checking the stroke of the brake. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
15.5 Adjusting the stroke of the brake. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
15.6 Closing the brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
15.7 Adjusting the manual brake release device. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
15.8 Checking the operation of the manual brake control. . . . . . . . . . . . . . . . . . . . . . . .
15.9 Checking after the brake is adjusted . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

186
186
187
188
188
189
191
192
193
193

16

LANDING DOOR INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 194

17

CAR SILL AND FRONT WALLS INSTALLATION, EURECA CAR . . . . . . . . . . . . . . . . . .
17.1 Car sill . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
17.2 Car front walls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
17.3 Completing the car front installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

18

CAR SILL AND FRONT WALLS INSTALLATION, MCD CAR . . . . . . . . . . . . . . . . . . . . . . 201

19

CAR DOOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 202

20

MACHINE ROOM ELECTRIFICATION V3F16L DRIVE ELEVATORS . . . . . . . . . . . . . . .
20.1 Installing main switch unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
20.2 Connections at the controller. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
20.3 Connections at the main switch. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
20.4 Routing and connecting the machine cables. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
20.5 Overspeed governor wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
20.6 Connecting travelling cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

21

MACHINE ROOM ELECTRIFICATION V3F25S DRIVE ELEVATORS . . . . . . . . . . . . . . . 213
21.1 V3F25S control panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 214
21.2 Installing main switch unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 215

© 2005 KONE Corporation
All rights reserved

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196
199

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205
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KONE 3000S/X MiniSpace™ and
KONE EcoDom® 3000/5000 Installation Instruction

21.3
21.4
21.5
21.6
21.7

Connections at the controller. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Connections at the main switch. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Routing and connecting the machine cables. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Overspeed governor wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Connecting travelling cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

216
218
220
223
224

22

ELEVATOR SHAFT ELECTRIFICATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
22.1 Travelling cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
22.2 Support channels and trunkings for group elevators. . . . . . . . . . . . . . . . . . . . . . . .
22.3 Trunking and elevator shaft wiring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
22.4 (OSS) out of service switch and (OSI) out of service indication at landing . . . . . . .
22.5 (PRL) priority landing call cables. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
22.6 (FRD) fireman’s drive switch cables from landings . . . . . . . . . . . . . . . . . . . . . . . . .
22.7 Optional devices in the machine room . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
22.8 Installation in the pit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

225
225
226
227
232
232
233
233
234

23

SIGNALLING DEVICES AT LANDINGS (KDS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 236

24

CAR ELECTRIFICATION, EURECA CAR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
24.1 Install the magnet switches on top of the car roof . . . . . . . . . . . . . . . . . . . . . . . . . .
24.2 Installing the car top connection box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
24.3 Install the electrification on the car roof . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
24.4 Connect into the car top connection box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
24.5 Install the provision for lift announcer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
24.6 Install the intercom socket on the car roof. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
24.7 Connectors on LCECCB board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
24.8 Curtain of light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
24.9 Routing the cables of the curtain of light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
24.10 Install the ramps and magnets (driving up) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
24.11 Wiring of door operator and curtain of light (or photo cell) . . . . . . . . . . . . . . . . . . .
24.12 Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

237
237
238
240
241
242
242
243
244
247
249
251
251

25

CAR ELECTRIFICATION, MCD CAR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
25.1 Installation under the car . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
25.2 Car operating panel installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
25.3 Magnet switches, oscillators and final limit switch on the car roof . . . . . . . . . . . . .
25.4 Connections in the car top connection box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
25.5 Final adjustment of magnets, oscillator vanes and final limit switch ramps. . . . . . .

252
252
254
255
258
259

26

INITIAL COMMISSIONING OF THE MACHINE (WITHOUT ROPES), V3F25S . . . . . . . .
26.1 Health and safety at work . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
26.2 Check list. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
26.3 Connecting supply cable(s) from building . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
26.4 Tests and checks when driving the motor for the first time with RDF . . . . . . . . . . .
26.5 Motor first drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
26.6 Tests and checks when driving the motor for the first time on inspection drive. . . .

260
260
261
261
261
262
263

© 2005 KONE Corporation
All rights reserved

6 (359)

AM-01.01.084
(B) 2008-03-03

KONE 3000S/X MiniSpace™ and
KONE EcoDom® 3000/5000 Installation Instruction

27

ROPING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
27.1 Roping principle. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
27.2 Preparations in the machine room . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
27.3 Attaching the compensation chain under the Eureca car (optional) . . . . . . . . . . . .
27.4 Routing the ropes under the car . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
27.5 Positioning car for roping. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
27.6 Routing the ropes to the counterweight pulley . . . . . . . . . . . . . . . . . . . . . . . . . . . .
27.7 Roping the counterweight pulley . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
27.8 Lifting the counterweight frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
27.9 Shortening the ropes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
27.10 Attaching the compensation chain to the counterweight . . . . . . . . . . . . . . . . . . . . .
27.11 Finalising the roping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
27.12 Slack rope switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

265
265
265
266
267
268
270
271
273
274
275
276
277

28

CAR INTERIOR INSTALLATION, EURECA CAR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
28.1 Ceiling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
28.2 Mirror and handrails . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
28.3 Skirting installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
28.4 Handicap seat and the top beam cover. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

278
278
278
282
283

29

CAR INTERIOR INSTALLATION, MCD CAR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 284

30

CHECKING MACHINE BRAKE AND REMOVING HOIST. . . . . . . . . . . . . . . . . . . . . . . . . 285
30.1 Checking the machine brakes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 285
30.2 Dismantling the hoist from the car. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 285
30.3 Changing the temporary installation time overspeed governor to the final one (OL100 or
PB73.3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 287

31

BALANCING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
31.1 Balancing the MCD car . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
31.2 Adding extra weights to MCD car sling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
31.3 Balancing car and counterweight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
31.4 Counterweight screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
31.5 Finalising the travelling cable installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

289
289
291
292
293
294

32

COMMISSIONING, V3F16L . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
32.1 Health and safety at work . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
32.2 Commissioning with construction-time power supply . . . . . . . . . . . . . . . . . . . . . . .
32.3 Commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
32.4 Temporary adjustment of the load weighing device . . . . . . . . . . . . . . . . . . . . . . . .
32.5 Driving the elevator for the first time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
32.6 Adjusting the load weighing device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
32.7 Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

295
295
296
296
302
303
304
306

33

COMMISSIONING OF THE MACHINE AFTER ROPING, V3F25S . . . . . . . . . . . . . . . . . . 307
33.1 Checks before commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 307
33.2 Preparations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 307

© 2005 KONE Corporation
All rights reserved

7 (359)

AM-01.01.084
(B) 2008-03-03

KONE 3000S/X MiniSpace™ and
KONE EcoDom® 3000/5000 Installation Instruction

33.3
33.4
33.5
33.6
33.7
33.8

Emergency light battery. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
LON protocol . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Drive commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Levelling accuracy setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
External options. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Group connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

308
308
309
309
309
310

34

FINAL STEPS OF COMMISSIONING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 312
34.1 Balancing the empty car and counterweight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 312
34.2 Adding filler weights to the counterweight to correspond to 50 % of rated load . . . 313

35

COMMISSIONING OF THE CAR DOOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 315

36

SAFETY INSPECTION, V3F16L . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 316
36.1 Standards and rules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 316
36.2 Prerequisites . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 316
36.3 Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 316
36.4 Visual check (Annex D1.c and d, Annex D2.a, b and c) . . . . . . . . . . . . . . . . . . . . . 317
36.5 Measuring insulation resistance of the main supply (Annex D2.f). . . . . . . . . . . . . . 318
36.6 Measuring insulation resistance of the safety chain (Annex D2.f). . . . . . . . . . . . . . 318
36.7 Short circuit test (Annex D2.f) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 318
36.8 Checking the running clearances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 319
36.9 Checking the car and counterweight balancing. . . . . . . . . . . . . . . . . . . . . . . . . . . . 320
36.10 Readjusting GAIN setting of the load weighing device in the middle of the elevator shaft.
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 320
36.11 Speed measurement (Annex D2.e and h3). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 321
36.12 Checking levelling accuracy (±5 mm) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 322
36.13 Readjusting OFFSET setting of the load weighing device . . . . . . . . . . . . . . . . . . . 322
36.14 Upper limit switch check (Annex D2.g) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 323
36.15 Traction test with empty car (Annex D2.h) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 323
36.16 Thermistor test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 324
36.17 Drive time supervision test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 324
36.18 Lower limit switch check (Annex D2.g) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 325
36.19 Motor current measurement (Annex D2.e and h3) (V3F16L) . . . . . . . . . . . . . . . . . 326
36.20 Preparations for combined traction test and braking test with 125 % load (Annex D.d and
h) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 327
36.21 Combined traction test and braking test with 125% load (Annex D.d and h) . . . . . 328
36.22 Preparations for car safety gear test (Annex D2.j) . . . . . . . . . . . . . . . . . . . . . . . . . 328
36.23 Car safety gear test (Annex D2.j) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 329
36.24 Re-setting the elevator after car safety gear test . . . . . . . . . . . . . . . . . . . . . . . . . . 331
36.25 Readjusting the load weighing device setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 332
36.26 Test of alarm devices (Annex D2.m) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 333
36.27 Counterweight safety gear test (Annex D2.k) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 333
36.28 One-sided braking test with rated load . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 335
36.29 Car overspeed governor test (Annex D2.i and n) . . . . . . . . . . . . . . . . . . . . . . . . . . 335

© 2005 KONE Corporation
All rights reserved

8 (359)

AM-01.01.084
(B) 2008-03-03

KONE 3000S/X MiniSpace™ and
KONE EcoDom® 3000/5000 Installation Instruction

37

SAFETY INSPECTION, V3F25S . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 337

38

HANDOVER AFTER INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 338

39
APPROVALS AND VERSION HISTORY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 344
APPENDIX A. Fuses and LEDs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 345
APPENDIX B. Electrification panels, introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 351
APPENDIX C. TROUBLE-SHOOTING INSTRUCTION / VERTICAL VIBRATIONS MX10 elevators
with V3F18 or V3F25 drive. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 359

© 2005 KONE Corporation
All rights reserved

9 (359)

AM-01.01.084
(B) 2008-03-03

KONE 3000S/X MiniSpace™ and
KONE EcoDom® 3000/5000 Installation Instruction

1

GENERAL
The installation method described in this instruction is designed to ensure an efficient,
trouble-free installation, whilst maintaining safe working practices.
This is a general instruction which can be used for KONE 3000S/3000X MiniSpace™ and
KONE EcoDom® 3000/5000 elevators (MX10 machine, V3F16L/V3F25S drive, rated speed
1.0..2.0 m/s, maximum travel height 100 m).
Some of the components may differ from those that are described in this instruction. In these
cases refer to the delivery documents or component level AM instructions.
Follow this instruction. If it is necessary to deviate from the method a carefully designed, risk
assessed, method statement must first be obtained from your front line management.
To ensure trouble-free and effective installation the following are mandatory.
Requirement
The site must be 100 % ready.

Note
See INSTALLATION PREREQUISITES on
page 20.

Transport routes on site must be defined
and agreed as close as possible to the
elevator shaft.
Elevator shaft tolerances must be checked
by the project engineer.
Delivery must be complete and on site.
Installation start date must be agreed with
the customer.
A locking off system for main electric supply
isolator, or other system (for example fuse
removal, locking and tagging system, etc.
when applicable), must be agreed with main
contractor before installation commences.
Installation tools must be available on site.
Recommended hand tools must be
available.
Personal safety equipment must be
available.
Lockable machine room door in place.

© 2005 KONE Corporation
All rights reserved

10 (359)

Refer to AM-01.03.002 Take 5.

Refer to chapter Installation tools.
Refer to chapter Hand tools
(recommended)

AM-01.01.084
(B) 2008-03-03

KONE 3000S/X MiniSpace™ and
KONE EcoDom® 3000/5000 Installation Instruction

1.1

Related documents
Safety and product related information is contained in the following documents.
It is mandatory to follow the AM safety instructions and safety related information included in
the Tirak manual.
Component
Fall prevention systems
Take 5, Electrical safety
Using Tirak hoist for man
riding purposes
Tirak X750 hoist
Tirak X1000 hoist
Tirak X2000 hoist
Installation clamp 654068
Safety gear SGB01,
SGB02, SGB03 (car)
Safety gear SGB08 (car)
MX10 machine
Augusta landing door
AMDL landing door,
design 2 packages
AMD car door
Drive 1 electrification
(AMD door)
Drive 1.5 electrification
(AMD door)
Curtain of light
Eureca car cladding panels
Counterweight CWF10
cladding panels
KONE Polaris destination
control system
EBD-E, emergency battery
drive
Kone remote monitoring
Shaft vanes

© 2005 KONE Corporation
All rights reserved

Document
Safety instruction
Safety instruction
Safety instruction

Document ID
AM-01.03.001
AM-01.03.002
AM-01.03.003

Rescue instruction
Tirak manual
Tirak manual
Tirak manual
Installation instruction
Installation instruction

AS-01.01.030
AM-09.04.006
AM-07.04.015

Installation instruction
Brake adjustment
Installation instruction
Installation instruction

AM-07.04.024
AM-04.08.021
AM-03.12.047
AM-03.12.066

Installation instruction
Electrical installation, commissioning
and troubleshooting instruction
Electrical installation, commissioning
and troubleshooting instruction
Installation instruction
(delivered with the curtain of light)
Installation instruction
Installation instruction

AM-03.12.067
AM-03.35.022

Installation instruction

AM-12.20.010

Installation instruction

AM-13.30.008

Installation instruction
Shaft vane diagrams
(delivered to the local front line office)

AM-13.25.007
-

11 (359)

AM-03.35.024
AM-03.17.011
AM-06.01.007
AM-08.01.008

AM-01.01.084
(B) 2008-03-03

KONE 3000S/X MiniSpace™ and
KONE EcoDom® 3000/5000 Installation Instruction

Component
Wiring
Drive
Drive
Drive
Drive
LCE
LCE
KDS signalling devices

Document
Wiring diagrams
(delivered to the local front line office)
V3F25S Parameter table
Commissioning and safety inspection
instruction for drive system V3F25S
V3F16L drive parameters
V3F16L drive fault codes
LCE fault codes
LCE user interface menu
Installation Instruction

Document ID
870043
AM-11.65.024
784393
804611
813138
813131
AM-12.20.007-CHN
AM-12.20.008-CHN
AM-12.20.009-CHN

Product related maintenance instructions and spare parts lists:
Component
AMD car door and landing
doors
EuReCa car 2.0
MX10 machine
LCE electrification
V3F16L drive system
V3F25S drive system

© 2005 KONE Corporation
All rights reserved

Document
Maintenance instruction
Spare parts, landing door
Spare parts, car door
Maintenance instruction
Spare parts manual
Rope replacement
Spare parts manual
Maintenance instruction
Spare parts manual
Maintenance instruction
Spare parts manual
Maintenance instruction
Spare parts manual

12 (359)

Document ID
AS-03.12.036
AR-03.12.076
AR-03.12.037
AS-06.06.006
AR-06.06.003
AS-09.03.003
AR-04.06.002
AS-10.22.006
AR-10.22.006
AS-11.65.009
AR-10.22.008
AS-11.65.001
AR-11.65.008

AM-01.01.084
(B) 2008-03-03

KONE 3000S/X MiniSpace™ and
KONE EcoDom® 3000/5000 Installation Instruction

1.2

Abbreviations

1.2.1

General

C
D

B
A

Abbreviation
FFL
CL
DBG
A
B
C
D

1.2.2

Term
finished floor level
central line
distance between
guide rails
marking of entrance
e.g. A-door/side
marking of entrance
e.g. B-door/side
marking of entrance
e.g. C-door/side
marking of entrance
e.g. D-door/side

1007039.wmf

Unit

Definition

usually main door

opposite main door

Elevator shaft and car
Abbreviation
elevator shaft
SH

Term
headroom height

mm

PH

pit depth

mm

WW

elevator shaft width

mm

© 2005 KONE Corporation
All rights reserved

Unit

13 (359)

Definition
the vertical distance between the finished
floor at the highest level served and the
roof of the elevator shaft
that part of the elevator shaft located
under the lowest landing level served by
the elevator
the horizontal distance between the inner
surfaces of the elevator shaft walls
measured parallel to the car width

AM-01.01.084
(B) 2008-03-03

KONE 3000S/X MiniSpace™ and
KONE EcoDom® 3000/5000 Installation Instruction

Abbreviation
WD

Term
elevator shaft depth

Unit
mm

H
HF

travel height
floor to floor
distance

mm
mm

Definition
the horizontal distance between the inner
surfaces of the elevator shaft walls
measured parallel to the car depth
sum of interfloor distances
usually given as a minimum

car clear height
car clear width
car clear depth
toe guard height

mm
mm
mm
mm

car and landing door sills

car
CH
BB
DD
NE

Elevator shaft vertical dimensions
Front doors

HH

PH
1018231.wmf

1018229.wmf

© 2005 KONE Corporation
All rights reserved

H
HF

PH

HH

HF

HR

H

HA

HB

CH

HH

CH

SH

SH

HA HB HB

Frame doors

14 (359)

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KONE 3000S/X MiniSpace™ and
KONE EcoDom® 3000/5000 Installation Instruction

1.2.3

Landing door

Elevator shaft horizontal dimensions

1007042.wmf

Topmost floor
Abbreviation
FW
FW1
FW2
FD
LR
HR
LL
HH

Term
front wall width
front wall width
front wall width
front wall depth
door raw opening
width
door raw opening
height
door clear opening
width
door clear opening
height

© 2005 KONE Corporation
All rights reserved

Unit
mm
mm
mm
mm
mm

Definition

LR=WW-2*FW or WW-(FW+FW1)

mm
mm
mm

15 (359)

AM-01.01.084
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KONE 3000S/X MiniSpace™ and
KONE EcoDom® 3000/5000 Installation Instruction

1.2.4

Machine room
NOTE! Some of the details on this page may differ from your local solutions. Refer to the
layout drawings.

MH

MD

MW

FFL

1038381.wmf

Abbreviation
M/R
MH
MW
MD

Term
machine room
machine room height
machine room width
machine room depth

© 2005 KONE Corporation
All rights reserved

Unit
mm
mm
mm

16 (359)

Definition
clear height under the beam or hook

AM-01.01.084
(B) 2008-03-03

KONE 3000S/X MiniSpace™ and
KONE EcoDom® 3000/5000 Installation Instruction

2

SAFETY

2.1

General safety precautions
Safety precautions
Follow your national lift codes and other
safety related regulations.

Note
In case of conflict between the Code and
the present commissioning instructions, rely
on your Code.
Refer to your local procedures for the type
of entrance protection required.
Warning signs highlight possible hazards.
(See page 21.)

The local safety codes and rules must be
obeyed at all times!
Follow the method described in this
instruction.
Follow this instruction. Do not skip any step,
otherwise there may be a potentially
dangerous situation which you have not
considered.
ENSURE THAT ELECTRICAL
EQUIPMENT AND CONDUCTORS ARE
SAFELY DE-ENERGISED BEFORE
WORKING ON THEM.
Refer to AM-01.03.002 "Take 5 Electrical Safety When Working on Elevators".

The following 5 steps must be taken in the specified order unless there are essential
reasons for doing otherwise.
Take 5 steps to ensure electrical safety:
1. Disconnect the power supply completely.
2. Secure it against re-connection.
3. Verify that the installation is de-energised.
4. Check requirements for earthing in special circumstances. (This operation may only
be carried out by qualified personnel in co-operation with the person responsible for
the building electrification who must ensure that the technique can be safely
employed in this situation.)
5. Provide protection against adjacent live parts.
A locking off system for main electric supply
isolator or other system (for example fuse
removal, locking and tagging system, etc.)
must be agreed with main contractor before
installation commences.

© 2005 KONE Corporation
All rights reserved

17 (359)

AM-01.01.084
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KONE 3000S/X MiniSpace™ and
KONE EcoDom® 3000/5000 Installation Instruction

Safety precautions
Do not connect or disconnect any
connectors when the power is ON.

Note

Personal safety equipment must be
available and used as required.
The rust protection must be removed from
the rails. Otherwise, the safety gear will not
operate correctly.
NEVER WORK UNDER A SUSPENDED
LOAD OR AT DIFFERENT LEVELS AT
THE SAME ELEVATOR SHAFT!
Ensure that the lifting equipment is correctly
rated for the task and in good condition.
Always use the hoist in accordance with
your local regulations!
Refer to AM-01.03.003 Take 2 - safe
working when using Tirak hoists for man
riding purposes.
Take care handling the waste in accordance
with the local regulations.

2.2

Refer to the list of Personal safety items on
page 19.
Refer to specific safety notes.

Additional safeguards ensure that there is
no unwanted movement of the car due to
hoist control or other failure.

Installation method safety
Special feature
The car is used as the working platform.

The installation hoist is positioned on the
car roof and an additional securing rope is
attached to the machinery lifting eye.
The installation hoist is suspended from
lifting eye in top of the elevator shaft.
The elevator’s own overspeed governor
and safety gear are used during installation.
The automatic safety gear trigger is used to
engage the safety gear when required.

© 2005 KONE Corporation
All rights reserved

18 (359)

Note
Do not drive on the car roof until the
balustrade is fitted and the safety gear is
connected.
The installation hoist is used to move the
car during the initial stages of the
installation.

Refer to AM-01.03.003 Take 2.

AM-01.01.084
(B) 2008-03-03

KONE 3000S/X MiniSpace™ and
KONE EcoDom® 3000/5000 Installation Instruction

Special feature
The parking chain is used to secure the car
to a car guide rail bracket whenever the
hoist hook is disconnected from the car.

Note

P17000182.wmf

When working from the car roof you must
always park the car using both the parking
chain and the safety gear before
disconnecting the hoist hook.
Emergency descent from the car roof.

Guide rails are lifted using the car.

At certain times the hoist hook is removed
from the car whilst it is still used as a
working platform. During these operations
the safety gear must be engaged and the
parking chain must be used.
If there is a power failure on site, it is always
possible to move the car to a lower landing
level using the brake release lever. For
emergency descent refer to the Tirak
handbook.
Guide rails are fitted in the conventional
way using the sliding clamp to lift each rail.
The topmost guide rails are lifted using the
guide rail clamp.

When moving the car on manual brake
release, do not let it overspeed. (The
maximum recommended speed is 0.6 m/s.)
Do not leave the brake open. (Try to limit
the motor rotation to 1 second intervals.)

© 2005 KONE Corporation
All rights reserved

19 (359)

AM-01.01.084
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KONE 3000S/X MiniSpace™ and
KONE EcoDom® 3000/5000 Installation Instruction

2.3

Recommended working postures and ergonomic methods
These recommended working postures and ergonomic methods has been identified to
contribute a better workplace and your well-being.
Working height
Adjust height of working
to enable your hands to
be within the vertical
area of chest and belt
buckle.

Working distance
Adjust working
distance to enable the
object to be within
length of forearms.

Lifting
Focus on the lift, even if
the lifted object is light!
1. Go close to the lifted
object
2. Use your legs
3. Keep your back
untwisted and straight
4. Keep both feet on the
same lane
Loading of transport
cart
Slide the component
onto the KONE
transport cart instead of
lifting it.

Carrying
1. Keep the lifted
object as close to the
body as possible
2. Keep your back
untwisted and straight

Moving heavy objects
without a handle
If the object doesn't
contain a handle, push/
slide the object instead
of pulling.

NOTE! If work is being carried out by kneeling, with bent back/legs or with hands elevated
above chest or object is further than length of forearms, ensure to limit time of
exposure and alternate the working postures. Make sure that the working area is unobstructed and not hindering you.

© 2005 KONE Corporation
All rights reserved

20 (359)

AM-01.01.084
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KONE 3000S/X MiniSpace™ and
KONE EcoDom® 3000/5000 Installation Instruction

2.4

Danger and personal protection signs
Danger signs
Danger
Electric shock

Sign

Danger
Risk of falling

Sign

Danger
Magnetic field

Risk of fire

Corrosion
Dermatological
risk

Entry
prohibited

General hazard
warning

Suspended
load

Squeezing
hazard

Sign

Safety gloves, overall, safety shoes with ankle protection, safety helmet, safety goggles, dust
mask, hearing protection and safety harness are provided for your personal protection. USE
THEM AS REQUIRED.
Personal protection signs
Mandatory
Sign
Safety helmet

Mandatory
Overall

Sign

Mandatory
Dust mask

Sign

Hearing
protection

Safety shoes
with ankle
protection

Safety gloves
Rubber gloves

Fall prevention
equipment

Safety goggles

First aid kit

Tirak
mandatory
inspection
The words WARNING and CAUTION are used to highlight possible hazardous situations to
persons or equipment as follows:
WARNING
CAUTION

© 2005 KONE Corporation
All rights reserved

This is to warn about serious safety hazards.
This is to warn about damage to equipment which may also involve
a safety hazard.

21 (359)

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KONE 3000S/X MiniSpace™ and
KONE EcoDom® 3000/5000 Installation Instruction

2.5

Special precautions to limit injury in the event of a fall
WARNING
If the safety harness and its
associated equipment are not used
correctly you may still sustain severe
injury or death during a fall.

Requirements
Always use the harness attached to an approved fixing point whenever there is a risk of
injury from a fall. Refer to AM-01.03.001.
It is recommended that you attach the harness to a fixing point at least 2.0 m above the
working height.
Where this is not possible keep the lanyard AS SHORT AS POSSIBLE to minimize your
free fall. (Be aware of the effect of rope and harness stretch when estimating the likely drop
area and consider the risks from possibly dangerous striking points such as guide rail
brackets.)
If you are likely to fall down the side of the car or scaffolding platform level you must try to
minimize the free fall distance to 300 mm or less.
If you have attached the harness to a guide rail bracket or other fixed point in the elevator
shaft you must ensure that there cannot be any unwanted movement of the elevator car.
When your safety harness is not secured to a life line or other approved fixing point, ensure
that the lanyard does not cause a catching or tripping hazard.
Do not share life lines.

a1184b4.wmf

© 2005 KONE Corporation
All rights reserved

22 (359)

AM-01.01.084
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KONE 3000S/X MiniSpace™ and
KONE EcoDom® 3000/5000 Installation Instruction

3

SITE REQUIREMENTS AND TOOLS

3.1

Site requirements
The site inspection should take place at least one week before the installation is scheduled to
start.
NOTE! Whenever possible the machine and control panel should be lifted into the machine
room before the roof is erected. If that is not possible, lift machine and control panel
up in the elevator shaft and place on the topmost landing before any other work
commences.
The following things must be ready before starting the installation:
Requirement
Adequate lighting and 3 -phase power
supply must be temporary or permanent
positioned for both the lift and the
installation hoist according to the layout
drawing.
Lifting eye or lifting beam must be
positioned in the machine room ceiling
according to the layout drawing and marked
with the safe working load.

Note
Where required, the elevator shaft lighting
can be lowered from the top floor and
temporarily secured to the plumbing jig
supports.

A

NOTE!Beams under the machine are not
always required. Refer to the layout
drawings.

a1184a1.wmf

1039114.wmf

Finished floor marks must be on each
landing.
Elevator shaft and pit must be cleaned and
pit waterproofed.

© 2005 KONE Corporation
All rights reserved

23 (359)

The elevator shaft must be watertight.

AM-01.01.084
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KONE 3000S/X MiniSpace™ and
KONE EcoDom® 3000/5000 Installation Instruction

Requirement
For group elevators setting out grid lines
must be marked on the lowest common
floor area.
C-inserts (if used) must be correctly
positioned and cleaned.
Suitable material storage areas must be
agreed with builder, adjacent to the elevator
shaft.
Suitable storage area must be provided for
installation tools.
Clear, unobstructed access routes to at
least one entrance, at or next to the ground
floor, for long or bulky items, (guide rails, car
components, doors etc.), must be defined
and clear of obstructions.
Landings must be protected with coverings
according to the local safety codes and
regulations.

Note

Manual transportation of material should be
done within 20 metres or close range from
the elevator shaft.

100

530

It is recommended that entrance protection
is imperforate.

1100

Fit temporary barriers wherever temporary
protection is removed or landing doors have
to remain open.

a1196d5.wmf

Elevator shaft dimensions and tolerances
must be in accordance with layout
drawings.
Suitable provision for disposal of waste
materials must be available.
Appropriate fixing points for safety
harnesses must be available.

© 2005 KONE Corporation
All rights reserved

24 (359)

According to the local requirements.

AM-01.01.084
(B) 2008-03-03

KONE 3000S/X MiniSpace™ and
KONE EcoDom® 3000/5000 Installation Instruction

3.2

Tools

3.2.1

Installation tools
MonoSpace® tool box

1007065-1.wmf

© 2005 KONE Corporation
All rights reserved

25 (359)

AM-01.01.084
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KONE 3000S/X MiniSpace™ and
KONE EcoDom® 3000/5000 Installation Instruction

MonoSpace® tool box

O 40 mm

1010241.wmf

© 2005 KONE Corporation
All rights reserved

26 (359)

AM-01.01.084
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KONE 3000S/X MiniSpace™ and
KONE EcoDom® 3000/5000 Installation Instruction

Extension 1 installation tool box

1018253.wmf

© 2005 KONE Corporation
All rights reserved

27 (359)

AM-01.01.084
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KONE 3000S/X MiniSpace™ and
KONE EcoDom® 3000/5000 Installation Instruction

Extension 2 installation tool box

1018261.wmf

© 2005 KONE Corporation
All rights reserved

28 (359)

AM-01.01.084
(B) 2008-03-03

KONE 3000S/X MiniSpace™ and
KONE EcoDom® 3000/5000 Installation Instruction

MonoSpace® tools
Pcs.
1
1
1

Tool
Automatic safety gear trigger
Drawing number: 803140G01
Brake wire rope bracket
Drawing number: 803144G01
Brake wire rope
Drawing number: 772277G01

Figure

1007069.wmf

1

Rope fixing plate
Drawing number: 803146

1027222.wmf

1

Parking chain 2 m, 1500 kg
1007070.wmf

2

Plumbing supports (pit)
Drawing number: 716177G01

1007072.wmf

1

Counterweight guide rail alignment
tool
Drawing number: 716180G01

1007074.wmf

1

Counterweight guide rail positioning
tool
Drawing number: 716175G01

1007075.wmf

4
1

Eyebolts for car 4 x M12 (male)
Eyeloop for car 1 x M10 (female) +
M10 T-bolt
Drawing number: 266824

© 2005 KONE Corporation
All rights reserved

29 (359)

1007077.wmf

AM-01.01.084
(B) 2008-03-03

KONE 3000S/X MiniSpace™ and
KONE EcoDom® 3000/5000 Installation Instruction

MonoSpace® tools
Pcs.
1
1
1

1

Tool

Figure

Hoisting chains:
Extension chain 1.5 m, 500 kg
Drawing number: 266827
Shortenable chain 2 x 1.5 m, 500 kg
Drawing number: 266826
Car/door installation chain 2 x 0.5 m,
500 kg
Drawing number: 266825
Guide rail lifting clamp for guide rails
T82-T89
Drawing number: 716165G01

1007078.wmf

1007079.wmf

2

Shackle 13 mm tap, 1500 kg
Drawing number: 754257H02
1007081.wmf

1

Shackle for car roof rope reeler
securing, 8 mm tap, 500 kg
Drawing number: 754257H03
1007082.wmf

1

Rope grip for rope reeler securing,
9 mm or 14 mm
For correct type see drawing number:
754257H01

1

Hoist test bracket
Maximum load 2000 kg
Drawing number: 716157G01

1007083.wmf

1007084.wmf

© 2005 KONE Corporation
All rights reserved

30 (359)

AM-01.01.084
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KONE 3000S/X MiniSpace™ and
KONE EcoDom® 3000/5000 Installation Instruction

Extension tools
Pcs.
1

Tool
Extension for counterweight guide rail
alignment tool
Drawing number: 763082G01

Figure

P17000183.wmf

1

Hoist test bracket
Maximum load 4000 kg
Drawing number: 762395G01

1011800.wmf

2

Guide rail clamps
Drawing number: 654068

1011810.wmf

1

Rope cutter

1018279.wmf

2

Plumbing supports (pit)
Drawing number: 716177G01

1007072.wmf

© 2005 KONE Corporation
All rights reserved

31 (359)

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KONE 3000S/X MiniSpace™ and
KONE EcoDom® 3000/5000 Installation Instruction

Extension tools
Pcs.
2

Tool

Figure

Rope grips

P17000192.wmf

1

Car parking chain 2 m, 2500 kg
1007070.wmf

1

Hoist testing chain 2 m, 4000 kg
1011819.wmf

1

Tirak hoist suspension beam
Length = WD, elevator shaft depth
For use of suspension beam see
layout drawings.

1039259.wmf

2

Guide rail securing to car roof
Drawing number: 773444G01

2

Guide rail lifting pocket
Drawing number: 762396G01
P17000195.wmf

2

Shackle
Maximum load: 1000 kg
Size: D=10, d=11, a=16, C=36
Order number of Bjornsteel: G4161-1T
1011817.wmf

© 2005 KONE Corporation
All rights reserved

32 (359)

AM-01.01.084
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KONE 3000S/X MiniSpace™ and
KONE EcoDom® 3000/5000 Installation Instruction

Other installation tools
Pcs.
1

Tool
Installation hoist, Tirak X series 750 kg
capacity + pulleys.
(Optional)

Figure

See hoist equipment parts on page 39.

1007086.wmf

1

Installation hoist, Tirak X series
1000 kg capacity + pulleys.
(Optional)
See hoist equipment parts on page 41.
1018293.wmf

1

Installation hoist, Tirak X series
2000 kg capacity + pulleys.
(Optional)
See hoist equipment parts on page 43.
1011796.wmf

1

1

4

Manual chain hoist, capacity 500 kg.
Height from hanging hook to lifting
hook maximum 270 mm (when the
lifting hook is fully raised).
Lifting and manoeuvring chain length
5.0 metres.
Material hoist
Supplied locally
For lowering suspension rope from
machine room in high travels.
G clamp

1007087.wmf

1007097.wmf

© 2005 KONE Corporation
All rights reserved

33 (359)

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KONE 3000S/X MiniSpace™ and
KONE EcoDom® 3000/5000 Installation Instruction

Other installation tools
Pcs.
1

Tool

Figure

Site trolley
Drawing number: 834454

1007088.wmf

Work stool

1007089.wmf

1 set

MX10 machine transporting wheels
Drawing number: 715802

1007090.wmf

2

Steel pit prop 80x80x6 mm, supplied
locally.

0m
0
20

m

1029362.wmf

1

Battery tool
Cable (Drawing number: 859326) and
9V battery (supplied locally)
Used with construction-time power
supply.
1039959-1.wmf

4

Guide blade aligner clamp
Type AMF-6800
Supplier: Björnsteel, Finland
1011798.wmf

© 2005 KONE Corporation
All rights reserved

34 (359)

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KONE 3000S/X MiniSpace™ and
KONE EcoDom® 3000/5000 Installation Instruction

Other installation tools
Pcs.
1

3.2.2

Tool
Guide rail lifting clamp
Drawing number: 733160G01
(maximum load 500 kg)
for rails T82-T127
Drawing number: 736196G01
(maximum load 500 kg)
for rails T127-T140

Figure

1011809.wmf

Tools delivered with the elevator
Pieces
1

Tool
Car guide blade aligner
Drawing number: 803400G01

1

Counterweight guide blade aligner
Drawing number: 803400G02

1 or
more

Plumbing templates
(In case of through-type car
additional templates are provided)
Drawing number: 803134

Figure

1011821.wmf

1011822.wmf

*

*) Additional template for throughtype elevator

a1184a2.wmf

© 2005 KONE Corporation
All rights reserved

35 (359)

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KONE 3000S/X MiniSpace™ and
KONE EcoDom® 3000/5000 Installation Instruction

3.2.3

Installation time equipment
Pcs.
1

Tool
Temporary overspeed governor
OL100 or PB73.3 for installation time
use (used if elevator rated speed is
≥ 1.75 m/s).
Tripping speed 0.98 m/s.

Use OL35 as an installation time
overspeed governor by using smaller
groove *).

Figure

OL100

*)

PB73.3

OL35

1043109.wmf

3.2.4

Hand tools
Refer to KOS-000029 KONE hand tool sets for installation and maintenance purpose.

© 2005 KONE Corporation
All rights reserved

36 (359)

AM-01.01.084
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KONE 3000S/X MiniSpace™ and
KONE EcoDom® 3000/5000 Installation Instruction

4

UNLOADING AND DISTRIBUTION
Introduce yourself to the site agent. Familiarise yourself with the site facilities, the local rules,
safety requirements and site management procedures.
NOTE! For personal safety and to prevent any damage to the components.







Keep the working areas clear and unobstructed.
Never go under any suspended load.
Use correct manual lifting techniques.
Wear gloves.
Always wear a helmet.
Wear safety harness and fix it to an approved fixing point while working in areas where
there is risk of injury from a fall.
• Wear goggles and dust masks as necessary.
• Use hearing protection as necessary.

4.1

Off-loading and distributing materials

Step
1
2

3
4

Action
Off-load the material.
Check that the delivery is complete with
the material documentation. Complete
the check form for return to factory.
Complete the site readiness audit form.
Return it to KONE projects engineer.
Position the tools and materials to
correct levels according to the following
list before the installation commences.

© 2005 KONE Corporation
All rights reserved

37 (359)

Note
Do not open the packages until you are
ready to install the equipment.

It is important that the tools and
materials are positioned according to the
installation sequences to achieve and
maintain a controlled installation
environment throughout the installation.
Suitable arrangements must be made for
the safe transportation of materials to all
floors.

AM-01.01.084
(B) 2008-03-03

KONE 3000S/X MiniSpace™ and
KONE EcoDom® 3000/5000 Installation Instruction

A Machine room
• Control panel
• Overspeed governor and rope
• Car and counterweight rope anchorages
• Installation beams (if applicable)

B Topmost landing
• Elevator shaft lighting (if applicable)
• Tirak hoist diverter pulley
• MonoSpace tool boxes
• Extension 1 tool box

C Entrance / Storage area
• MX machine
• Alignment tools
• Guide rails, brackets and fish plates
• Counterweight and filler weights
• Landing doors to each landing
• Elevator shaft electrification
• Compensation chain (if applicable)
• Tirak hoist
• Car sling
• Car
• Car door and door operator
• Car operating panel
• Installation clamps
• Ropes
• Extension 2 tool box
• Working stool
• Automatic safety gear trigger
• Parking chain (Extension 1 tool box)
• Guide rail lifting clamp (MonoSpace tool
box)

© 2005 KONE Corporation
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38 (359)

A

B

C

1039115.wmf

AM-01.01.084
(B) 2008-03-03

KONE 3000S/X MiniSpace™ and
KONE EcoDom® 3000/5000 Installation Instruction

5

HOIST INSTALLATION

5.1

Lists of hoist equipment parts

5.1.1

Tirak X750
Pos.
1
2
3
4
5
6
7
8
9
10
11
12
13
14.1
14.2
15
16

Item
Diverter pulley including the safety rope
Electric hoist
Tension weight
Manual rope reeler for maximum 60 m
rope
Safety pin no. 2. 6 mm
Electric supply extension cable for main
power supply, 45 m, 5 x 1.5 mm2
Pendant controller
Extension cable for the pendant control
Car adapter for the hoist
Car adapter for the hook
Adapter axle
Split pin 6.3 x 40
Diverter pulley Ø160 mm
Safety pin 5 x 32 mm for diverting pulley
Safety pin no. 2. 6 mm
Tension weight pulley Ø130 mm
Tension spring (guide for rope from
bottom of Tirak)
Suspension
2:1

© 2005 KONE Corporation
All rights reserved

39 (359)

Greifzug’s component no.
33009
57497
30158
12056
16537

53877
53887
72415
63496
53997
63656
12056
20205
8363

Minimum Tirak rope length
2 x elevator shaft height

AM-01.01.084
(B) 2008-03-03

KONE 3000S/X MiniSpace™ and
KONE EcoDom® 3000/5000 Installation Instruction

Tirak X750 with adapters for elevator installation (2:1 suspension)

7.
1.

8.
6.
2.

5.

12.

16.
3.

9.
4.
11.
10.

P17000140-1.wmf

© 2005 KONE Corporation
All rights reserved

40 (359)

AM-01.01.084
(B) 2008-03-03

KONE 3000S/X MiniSpace™ and
KONE EcoDom® 3000/5000 Installation Instruction

5.1.2

Tirak X1000
Pos.
1
2

3
4
5
6
7
8
9

Item
Diverter pulley, 2:1 pulley with swivel hook, MC2.0 W code
Electric hoist Tirak X1033 P,
Speed: 9/18 m/min (50 Hz), 35/70 ft/min (60 Hz)
*) Fixing bore Ø18 and shackle 2 t
Tension weight, 11 kg
Manual rope reeler for max. 100 m rope
Hoist anchorage kit
Electric supply extension cable for main power supply
Pendant controller
Extension cable for the pendant controller
Safety rope for diverter pulley, 3 m, with hook
Suspension
2:1

© 2005 KONE Corporation
All rights reserved

41 (359)

Minimum Tirak rope length
2 x elevator shaft height

AM-01.01.084
(B) 2008-03-03

KONE 3000S/X MiniSpace™ and
KONE EcoDom® 3000/5000 Installation Instruction

Tirak X1000 with adapters for elevator installation (2:1 suspension)

2000kg
9

6

7

1

ø150

309
ø10

1000kg
7

315
60

67

585

8

370

2

297

*

11
.

.

..
.

.

195

40

292

49.5

185
5

4

3
1018312-2.wmf

© 2005 KONE Corporation
All rights reserved

42 (359)

AM-01.01.084
(B) 2008-03-03

KONE 3000S/X MiniSpace™ and
KONE EcoDom® 3000/5000 Installation Instruction

5.1.3

Tirak X2000 P
Pos.
1
2

3
4
5
6
7
8
9

Item
2:1 diverter pulley with swivel hook (approx. 6 kg/13.5 lb)
Electric hoist (approx. 150 kg/330 lb)
Speed: 6/12 m/min (50 Hz) or 23/45 ft/min (60 Hz)
*) Fixing bore Ø30 for shackle 8.5 t
**) 4 x spacers to position the hoist and hook anchorage in sling
Tension weight (approx. 22.5 kg/50 lb)
Manual rope reeler with wire rope, Ø14 mm
(e.g. 60 m wire rope, approx. 55 kg/120 lb)
Hoist anchorage kit
Electric supply extension cable for main power supply
Pendant controller
Extension cable for the pendant controller
Safety rope for diverter pulley, 3 m, with hook
Suspension
2:1

© 2005 KONE Corporation
All rights reserved

43 (359)

Minimum Tirak rope length
2 x elevator shaft height

AM-01.01.084
(B) 2008-03-03

KONE 3000S/X MiniSpace™ and
KONE EcoDom® 3000/5000 Installation Instruction

Tirak X2000 P with adapters for elevator installation (2:1 suspension)

4000 kg
9
1
7

6

14
132

8

483.5

400
2

1154

216
132

*

5

4000 kg
195

21.5

2000 kg
2000 kg
4

**
mm
50

3

1018318-2.wmf

© 2005 KONE Corporation
All rights reserved

44 (359)

AM-01.01.084
(B) 2008-03-03

KONE 3000S/X MiniSpace™ and
KONE EcoDom® 3000/5000 Installation Instruction

5.2

Selecting correct Tirak hoist
Verify that you have the correct hoisting application prior to installation. If in doubt about the
required hoist capacity and load to be hoisted contact you supervisor or local engineering
support function. You must never start installation unless all correct hoisting equipment are
available.
Step
1

2

Action
Note
Calculate the required Tirak hoist capacity in the following situations:
• Machine transportation using the car (G1):
G1 = Fmax + FT + MX - Q - n x door
• Roping (G2):
G2 = Fmax + FT + ropes - Q
• Guide rail installation (G3):
G3 = Fmax + FT + car guide rails + counterweight guide rails - Q - n x
door
G1, G2, G3 = load to be lifted with Tirak hoist (kg)
Fmax = mass to be gripped (kg), refer to the KONE intranet (EDMS), Component
Order Tool (COT), safety gear label or Elevator Supply Unit.
FT = weight of two fitters and tools (kg) = 250 kg
MX = weight of machine and package (kg): MX10 = 370 kg
Q = rated load of the elevator (kg), refer to the layout drawing
n = number of car doors ( )
door = weight of a car door (kg) = 130 kg
ropes = weight of hoist ropes (kg), see the following table
car guide rails = weight of 10 m of car guide rails:
T125 = 180 kg; T89 = 123 kg
counterweight guide rails = weight of 10 m of counterweight guide rails:
T82 = 86 kg; HT60 = 32 kg
Select the Tirak hoist type and
See the hoist capacity in the table on
suspension according to the biggest
page 46.
load (G1, G2 or G3).
If the machine transportation to the
topmost floor is done using the site
crane, select the Tirak hoist type and
suspension according to the bigger load
(G2 or G3).

© 2005 KONE Corporation
All rights reserved

45 (359)

AM-01.01.084
(B) 2008-03-03

KONE 3000S/X MiniSpace™ and
KONE EcoDom® 3000/5000 Installation Instruction

Travel (m)
10
20
30
40
50
60
70
80
90
100
Hoist type
Tirak X750
Tirak X1000
Tirak X2000

5.3

Suspension
2:1
2:1
2:1

Weight of hoist ropes (kg)
50
79
107
136
165
194
223
252
281
310
Hoist capacity (kg)
1500
2000
4000

Safety checks
Make the following safety checks.
Item
Lifting equipment and
suspension eyes.

Hoist and lifting equipment.
Plugs and cables.
Emergency stop button and
limit switches (if applicable).
Safety harnesses and
ropes.

© 2005 KONE Corporation
All rights reserved

Requirement
Must be load marked, tested
and in good condition
according to local
requirements.
Must be tested according to
local requirements.
Must be in good condition.
Must prevent movement of
hoist when contacts are
open.
Must be inspected and in
good condition. When used,
they must always be
securely attached to
approved fixing points.

46 (359)

Risk
Falling loads.

Electric shock.
Uncontrolled movement of
hoist/car.
Falling.

AM-01.01.084
(B) 2008-03-03

KONE 3000S/X MiniSpace™ and
KONE EcoDom® 3000/5000 Installation Instruction

5.4

Hanging the hoist from a beam in the ceiling (option A)
Step
1
2
3
4
5
6
7

8
9
10

Action
Transport Tirak rope, reel and pulley to
top floor.
From the machine-room drop a lifting
rope to the top floor.
Attach one end of a 5000 kg lifting
chain to the pulley hook.
Attach the other end of the lifting chain
to the lifting rope.
Place Tirak rope around the pulley.
Pull the pulley to the machine-room and
secure it to a 4000 kg lifting beam.
One fitter lowers the rope from the top
floor to the pit by feeding the rope by
hand, while another fitter fixes the rope
hook to the Tirak suspension bar.
Temporarily fix the Tirak rope to prevent
it from running through the pulley.
Uncoil rest of the Tirak rope from reeler
and feed down to pit.
Feed rope tail through Tirak.

© 2005 KONE Corporation
All rights reserved

47 (359)

Note

Protect the edges of the hole against
falling objects.
NOTE! Take care that the rope does not
gather too much momentum.

AM-01.01.084
(B) 2008-03-03

KONE 3000S/X MiniSpace™ and
KONE EcoDom® 3000/5000 Installation Instruction

5

6
1
4

7
2

8

3

a1184a3.wmf

1. Suspension beam for lifting eyes
2. Plumbing template
3. Lowest landing
4. Chain, rated for 4000 kg load
5. Lifting trolley, supplied locally
6. Beam clamp, supplied locally
7. Chain, rated for 4000 kg load and timber packing
8. Suspension beam and safety rope of the pulley
Refer to your local engineering support function for exact method of suspending
hoists.

© 2005 KONE Corporation
All rights reserved

48 (359)

AM-01.01.084
(B) 2008-03-03

KONE 3000S/X MiniSpace™ and
KONE EcoDom® 3000/5000 Installation Instruction

5.5

Hanging the hoist from a beam on the floor (option B)

1039227.wmf

Step
1
2
3

Action
Transport Tirak rope, reel and pulley to
top floor.
From the machine-room drop a lifting
rope to the top floor.
Lower the power supply cable (from the
hole, that is for the main power supply)
to the bottom landing.

© 2005 KONE Corporation
All rights reserved

49 (359)

Note

Allow an extra 3 metres of power supply
cable at the bottom landing to reach the
car roof later in the installation
sequence.

AM-01.01.084
(B) 2008-03-03

KONE 3000S/X MiniSpace™ and
KONE EcoDom® 3000/5000 Installation Instruction

Step
4

5
6
7
8
9

10

Action
Connect the power supply to the hoist
and check the operation of the hoist
safety functions.
Attach one end of a 5000 kg lifting sling
to the pulley hook.
Attach the other end of the lifting sling
to the lifting rope.
Place Tirak rope around the pulley.
Pull the pulley to the machine-room

Note
Be careful when unwinding the rope
from the rope reeler.

Protect the edges of the hole against
falling objects.

Put a U-beam through the lifting sling.
Protect the sling from sharp corners
with wood.
Secure the beam to the floor.
When the floor is not load-bearing, fix
the U-beam to the support beams.
Clip the securing hook over the lifting
eye in the machine room.

1039228.wmf

11

12

13
14

One fitter lowers the rope from the top
floor to the pit by feeding the rope by
hand, while another fitter fixes the rope
hook to the Tirak suspension bar.
At the topmost landing, temporarily fix
the Tirak rope to prevent it from running
through the pulley.
Uncoil rest of the Tirak rope from reeler
and feed down to pit.
Feed rope tail through Tirak.

NOTE! Take care that the rope does not
gather too much momentum.

If the hoist motor does not run, reverse
two phases in the plug by rotating the
phase changer in the plug housing.

P17000107.wmf

© 2005 KONE Corporation
All rights reserved

50 (359)

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(B) 2008-03-03


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