AQUILA GV650 EFI parts catalogue .pdf



Nom original: AQUILA_GV650_EFI__parts_catalogue.pdfTitre: AQUILA GV650 EFI parts catalogue

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Taille du document: 6.7 Mo (114 pages).
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REFERENCE
1.The detailed specifications of each model are referred by the persons
who are in charge of overseas marketing team, Hyosung.
2.Special demand
When you order any colored parts, please add color code to the end of parts number
and it will be helpful to register your parts order.

※ Color code
0DS : SILVER
0TB : BLUE
0MB : BLACK

0ON: ORANGE + BLACK
0SO : SILVER + ORANGE
SBK : BLACK

HYOSUNG

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F IG 1-1
1-4.1-5
1-4

1-4

16
13. 14
1-4

13. 14
1-4.1-5
1-4
1-4
1-4
13. 14

1-4.1-5
13. 14
16

1-4.1-5

10

1-4

11

1-4
2

12
1-4

20
3

6
7

5

1-1
18

1-2
15

20
19

9
8
22
4
1-3

1-4

21
1-5
13

14

16
15

FW

D

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1

17

FIG 1-1. CYLINDER HEAD/(FRONT)
REF.
NO.
1
1-2
1-3
1-4
1-5
2
3
4

PART NUMBER
7EU01/7F01/7G01/7S01

7G01/7S01
BLACK FRAME

PART NAME

Q'ty

REMARKS

REC.Q'TY
(PCS)
5

11110SN9102HPA
11131HN9100
11132HN9100
09103H06002
09206-08001
11171HP95020S1
11172HP95020BF
11141HN9101

11110SN9110HPA
11131HN9100
11132HN9100
09103H06002
09206-08001
11171HP9502121
11172HP95020BF
11141HN9101

HEAD ASS’Y, cylinder front(Head+Plug)

HOUSING, camshaft intake
HOUSING, camshaft exhaust
BOLT, camshaft housing
KNOCK PIN, camshaft housing
COVER,cylinder head lower
COVER,cylinder head upper
GASKET, cylinder head

1
1
1
12
4
1
1
1

5
6

13110HP9300
09402-62208

13110HP9300
09402-62208

PIPE COMP, intake front
CLAMP, carburetor

1
1

7
8

11173HN9100
09482-00456

11173HN9100
09482-00456

GASKET,cylinder head cover
PLUG,spark CR8E

1
1

20

9
10
11
12
13
14
15
16
17
18
19
20
21
22

13131HN9100
09106-07009
09161H11008
09106H07018
09103H10001
09160H10002
07120-06408
09103H06001
04213-13189
01514-08128
09168-08008
02122-06208
11181HP9500
11182HP9500

13131HN9100
09106-07009
09161H11008
09106H07018
09103H10001
09160H10002
07120-06408
09103H06001
04213-13189
01514-08128
09168-08008
02122-06208
11181HP9500
11182HP9500

O-RING, intake pipe
BOLT, cylinder head cover NO.1
WASHER, cylinder head cover
BOLT, cylinder head rear cover NO.2
BOTL,cylinder head (M10)
WASHER, cylinder head bolt
BOLT, cylinder head NO.1 (M6)
BOLT, cylinder head NO.2 (M6)
PIN, cylinder knock
BOLT, oil gallery
GASKET, oil gallery bolt
SCREW, intake pipe
O-RING, cylinder head lower cover No.1
O-RING, cylinder head lower cover No.2

1
2
2
2
4
4
1
2
2
2
2
2
1
1

40
40
20
20
10
10
10
10

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NOT SALE
NOT SALE

20
10
10

F IG 1-2
1-4. 1-5
1-4

1-4

16
13. 14
1-4

13. 14
1-4. 1-5
1-4
1-4
1-4
13. 14

1-4. 1-5
13. 14
16
12
1-4. 1-5

3

1-4
1-4

10
11

2

7

22

20
1-4

21
6

1-2

1-4

5
1-5
9

1-3
15

13

1-5

16

8

14

1-1

1

18
19
4
19

FW

D

17

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18

FIG 1-2. CYLINDER HEAD/(REAR)
REF.
NO.
1
1-2
1-3
1-4
1-5
2
3
4

PART NUMBER
7EU01/7F01/7G01/7S01

7G01/7S01
BLACK FRAME

PART NAME

Q'ty

REMARKS

REC.Q'TY
(PCS)
5

11120SP9501HPA
11131HN9100
11132HN9100
09103H06002
09206-08001
11171HP95020BF
11172HP95020BF
11141HN9101

11120SP9510HPA
11131HN9100
11132HN9100
09103H06002
09206-08001
11171HP9502121
11172HP95020BF
11141HN9101

HEAD ASS'Y, cylinder rear
HOUSING, camshaft intake
HOUSING, camshaft exhaust
BOLT, camshaft housing
KNOCK PIN, camshaft housing
COVER,cylinder head lower
COVER,cylinder head upper
GASKET, cylinder head

1
1
1
12
4
1
1
1

5
6

13120HP9300
09402-62208

13120HP9300
09402-62208

PIPE COMP, intake front
CLAMP, carburetor

1
1

5

7
8

11173HN9100
09482-00456

11173HN9100
09482-00456

GASKET,cylinder head cover
PLUG,spark CR8E

1
1

9
10
11
12
13
14
15
16
17
18
19
20
21
22

13131HN9100
09106-07009
09161H11008
09106H07018
09103H10001
09160H10002
07120-06408
09103H06001
04213-13189
01514-08128
09168-08008
02122-06208
11181HP9500
11182HP9500

13131HN9100
09106-07009
09161H11008
09106H07018
09103H10001
09160H10002
07120-06408
09103H06001
04213-13189
01514-08128
09168-08008
02122-06208
11181HP9500
11182HP9500

O-RING, intake pipe
BOLT, cylinder head cover NO.1
WASHER, cylinder head cover
BOLT, cylinder head rear cover NO.2
BOTL,cylinder head (M10)
WASHER, cylinder head bolt
BOLT, cylinder head NO.1 (M6)
BOLT, cylinder head NO.2 (M6)
PIN, cylinder knock
BOLT, oil gallery
GASKET, oil gallery bolt
SCREW, intake pipe
O-RING, cylinder head lower cover No.1
O-RING, cylinder head lower cover No.2

1
2
2
2
4
4
1
2
2
2
2
2
1
1

20
20
20

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NOT SALE
NOT SALE

20
20
20

F IG 2

5

2

6
1

3

4

4

5

FW

D

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3

6

FIG 2. CYLINDER /FRONT, REAR
REF.
NO.
1
2
3
4
5
6

PART NUMBER
7EU01/7F01/7G01/7S01
11210HN9100HPA
11220HN9100HPA
11241HN9101
04213-13189
08316-16068
01421-06258

7G01/7S01
BLACK FRAME
11210HN9110HPA
11220HN9110HPA
11241HN9101
04213-13189
08316-16068
01421-06258

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PART NAME

CYLINDER ASS'Y, front
CYLINDER ASS'Y, rear
GASKET, cylinder
PIN, cylinder knock
NUT, cylinder (M6)
BOLT, cylinder stud (M6)

Q'ty

1
1
2
4
4
4

REMARKS

REC.Q'TY
(PCS)
10
10
20

20

F IG 3

4
3

1

6

8

9
5

7
5

8

9

7
8

2

5

9

7

8
7

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9

FIG 3. RADIATOR
REF.
NO.

PART NUMBER
7EU01/7F01/7G01/7S01

7G01/7S01
BLACK FRAME

PART NAME

Q'ty

1
2
3
4
5
6
7
8

17710HP9500
17860HN9100
17800HN9102
17810HN9100
02142-05165
09404-06401
09116-06143
09180-06011

17710HP9500
17860HN9100
17800HN9102
17810HN9100
02142-05165
09404-06401
09116-06143
09180-06011

RADIATOR COMP, water
SWITCH ASS'Y, thermo
FAN ASS'Y, radiator
MOTOR ASS'Y, radiator fan
BOLT, radiator fan
CLAMP, radiator fan
BOLT, radiator
SPACER, radiator

1
1
1
1
3
1
4
4

9

09320H10006

09320H10006

CUSHION, radiator

4

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REMARKS

REC.Q'TY
(PCS)
5
5
5

20
20
20

F IG 4

25

27
2

13

26

14
18

19

6

24

20

3

10
10
22
7
13

17

5

14

16
17

8

23

16
15
23

22

12

11

4

8
7

20

10

8

5
8
8

9
12
20
11

0
1

8
10

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21 22

10

FIG 4. CRANK CASE
REF.
NO.

PART NUMBER
7EU01/7F01/7G01/7S01

7G01/7S01
BLACK FRAME

PART NAME

Q'ty

0
1
2
3
4
5
6
7

11300HP9502HPA
11320HP9500HPA
11310HP9502HPA
11430HN9100
11420HN9100
09403H09304
04213-13189
07120-08608

11300HP9510HPA
11310HP9510HPA
11320HP9510HPA
11430HN9100
11420HN9100
09403H09304
04213-13189
07120-08608

CRANKCASE ASS'Y
CRANKCASE COMP, L
CRANKCASE COMP, R
JET COMP, piston rear oil
JET COMP, piston front oil
CLAMP.
PIN, crank case knock
BOLT, crank case M8

1
1
1
1
1
2
2
2

8
9

01547-06608
07120-08708

01547-06608
07120-08708

BOLT, crank case M6
BOLT, crank case M8

8
2

10
11

01547-06808
02112-06958

01547-06808
02112-06958

BOLT, crankcase
SCREW,crankcase

5
2

12
13
14
15
16
17
18
19
20
21
22
23
24
25
26

09103H08001
01514-08128
09168-08008
31135HP95000S1
01547-06308
01547-06358
17481HN9100
07110-06128
09280H04001
11440HN9100
02112-06108
08319-21068
09280H21001
13870HP9501
09283H12005

09103H08001
01514-08128
09168-08008
31135HP9500120
01547-06308
01547-06358
17481HN9100
07110-06128
09280H04001
11440HN9100
02112-06108
08319-21068
09280H21001
13870HP9501
09283H12005

BOLT, crank case M8(L100)
BOLT, oil gallery
GASKET, oil gallery bolt
BRACKET, starter motor
BOLT, starter motor braket
BOLT, starter motor
UNION, water pump hose
BOLT, water hose union
O-RING, oil jet
JET COMP, starter clutch oil
SCREW, oil jet
NUT, starter motor bracket
O-RING, water pump union
PIPE COMP, breather hose
O-RING, breather pipe

2
2
2
1
2
2
1
1
3
1
3
2
1
1
1

27
28
29

09128-06054

09128-06054

09263H18001
09263H10009

09263H18001
09263H10009

BOLT, breather pipe
BG, clutch release cam No1
BG, clutch release cam No2

1
1
1

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REMARKS

REC.Q'TY
(PCS)
1
5
5

20
2

3

3
2

10
10

F IG 5

18.13.27 17 24 24
13
18
16
18
7

19
16

16

8

27

16

17
16 17 16 17

16

23
1

9

5
6
3
26

10
9

22

4
20

11

21

30

11

29
25

11
28
12
2

11

15
14
11

11
11
11

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25

FIG 5. CRANK CASE COVER
REF.
NO.

PART NUMBER
7EU01/7F01/7G01/7S01

7G01/7S01
BLACK FRAME

PART NAME

1
2
3
4
5
6
7
8

11331HP9500HPA
11351HN91200BF
11481HN9101
11483HN9101
09247-14026
09168H14003
09259-20009CR
09280-22008

11331HP9500HPA
11351HN91200BF
11481HN9101
11483HN9101
09247-14026
09168H14003
09259-20009CR
09280-22008

COVER COMP, clutch
COVER , magneto
GASKET, clutch cover (NA)
GASKET, magneto cover
PLUG, oil check
GASKET, oil check plug
PLUG, crankshaft hole
O-RING, crankshaft hole plug

9
10

04213-13189
04211-09129

04213-13189
04211-09129

PIN, clutch cover knock
PIN,magneto cover knock

11
12

01547-06358
01547-06558

01547-06358
01547-06558

BOLT, magneto cover
BOLT, magneto cover

13
14
15
16
17
18
19
20
21
22
23
24
25
26
27

09403H09304
09259-26015CR
09280-22008
01547-06358
01547-06258
01547-06708
01547-06508
09247H12102
09168H12003
11361HP9502
11482HN9100
01547-06408
01547-06258
11332HN9100
11341HP9500HPA

09403H09304
09259-26015CR
09280-22008
01547-06358
01547-06258
01547-06708
01547-06508
09247H12102
09168H12003
11361HP9502
11482HN9100
01547-06408
01547-06258
11332HN9100
11341HP9500HPA

CLAMP, clutch cover
PLUG, crankshaft hole
O-RING, crankshaft hole plug
BOLT, clutch cover
BOLT, clutch cover outer
BOLT, clutch cover outer
BOLT, clutch cover outer
PLUG, TDC
GASKET, T.D.C plug
COVER, engine pulley
O-RING, clutch outer cover
BOLT, clutch cover
BOLT, engine pulley cover
LENS, oil level check
COVER COMP, clutch outer

28
29
30

09168H06019
08321-31068
13353HP9401

09168H06019
08321-31068
13353HP9401

GASKET, magneto cover bolt

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WASHER, lock
BRACKET, carburetor adjust

Q'ty

REMARKS

REC.Q'TY
(PCS)
10
20
20
30
20
20

30

30
3
5

5

F IG 6

15

14-1
14-2
14-3

14

10
6
17

16

13
18

11
7

9
1-6
3

12

8
5

13
1-1

4

1-2

1-6

2
1-2
1-6

13
1-4

1
1-1

1-3

13

11

12

14-3
14-2
14-1

1-5
2

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FIG 6. CRANK SHAFT
REF.
NO.
1
1-1
1-2
1-3
1-4
1-5
2
3

PART NUMBER
7EU01/7F01/7G01/7S01

7G01/7S01
BLACK FRAME

PART NAME

12200HN9100HPA
12161HN9101
09263H37001

12200HN9100HPA
12161HN9101
09263H37001

CRANK SHAFT ASS`Y
ROD, connecting
BEARING, crank pin

12211HN9100HPA
12221HN9102CSA
12261HN9102CSA
08113-63070
02112-06126

12211HN9100HPA
12221HN9102CSA
12261HN9102CSA
08113-63070
02112-06126

PIN COMP, crank
CRANK SHAFT, R
CRANK SHAFT, L

4
5

21111HN9100
21112HN9100

21111HN9100
21112HN9100

GEAR, primary drive

6
7

12281HN9100
21114-35C00

12281HN9100
21114-35C00

RETAINER, crank shaft oil seal
SPRING,primary drive gear

8
9
10
11
12
13
14
14-1
14-2
14-3
15
16
17
18

08211-22422
09140H18001
09282-12001
12111HN9101
12151HN9101
09381H20001
12140HN9100
12141HN9100
12142HN9100
12144HN9100
12291HN9100
17511HN9104
09146H18001
09180H24000

08211-22422
09140H18001
09282-12001
12111HN9101
12151HN9101
09381H20001
12140HN9100
12141HN9100
12142HN9100
12144HN9100
12291HN9100
17511HN9104
09146H18001
09180H24000

WASHER, primary drive gear thrust
NUT,primary drive gear
SEAL, crank shaft oil rh
PISTON,rear
PIN, piston
CIRCLIP, piston pin
RINGSET, piston
RING, piston 1st
RING, piston 2nd
RING, piston oil
JET, crank shaft RH
GEAR, water pump deive
WASHER, water pump deive gear lock
SPACER, prinary drive gear spring

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BEARING, crank shaft
SCREW, crank shaft oil seal retainer

Q'ty

REMARKS

REC.Q'TY
(PCS)
5

5
5
5

GEAR, primary drive NO.2

5

5
7
2

10
10
10
10

F IG .7

4

5

3
7

6
6

6
6

6
6

1
2

FW

D

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FIG 7. STARTER CLUTCH
REF.
NO.
1
2
3
4
5
6
7

PART NUMBER
7EU01/7F01/7G01/7S01
12611HN9100
09206-13003
12614HN9101
12620HN9102
12621HN9101
07110-08168
09304H27001

7G01/7S01
BLACK FRAME
12611HN9100
09206-13003
12614HN9101
12620HN9102
12621HN9101
07110-08168
09304H27001

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PART NAME

GEAR, starter idle
PIN,starter idle gear
CLUTCH, starter one way
GEAR COMP, starter clutch
GEAR, starter clutch
BOLT, starter clutch
BUSH, starter clutch gear

Q'ty

1
1
1
1
1
6
1

REMARKS

REC.Q'TY
(PCS)
5
5

NOT SALE

F IG 8

4

3

14
14

13
12
11
10

12

13
12
11

12

10

5
5

6
7

6
7

8
14

1

13 12 11

9
10

5

6 7

8

12
5
10

14

2

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12
13

11

12

6

7

9

FIG 8. CAMSHAFT / VALVE
REF.
NO.

PART NUMBER
7EU01/7F01/7G01/7S01

7G01/7S01
BLACK FRAME

PART NAME

Q'ty

1
2
3
4
5
6
7
8

12710HN9100HPA
12730HN9100HPA
12720HN9100HPA
12740HN9100HPA
12922HN9100
09289H04002
12933HN9100
12911HN9101

12710HN9100HPA
12730HN9100HPA
12720HN9100HPA
12740HN9100HPA
12922HN9100
09289H04002
12933HN9100
12911HN9101

CAMSHAFT COMP, front intake
CAMSHAFT COMP, front exhaust
CAMSHAFT COMP, rear intake
CAMSHAFT COMP, rear exhaust
SPRING, valve outer
SEAL, valve stem oil
SEAT, valve spring
VALVE, intake rear

1
1
1
1
8
8
8
4

9
10

12912HN9101
12921HN9101

12912HN9101
12921HN9101

VALVE, exhaust
SPRING, valve inner

4
8

11
12

12931HN9100
12932HJ8200

12931HN9100
12932HJ8200

RETAINER, valve spring
COTTER, valve

8
16

13
14

12892-05C00(#120~220)
12881HN9100

12892-05C00(#120~220)
12881HN9100

SHIM, tappet
TAPPET

8
8

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REMARKS

REC.Q'TY
(PCS)
5
5
5
5

20

F IG 9

11
10
11

11

1

8

7
9

3
2
4
6
8

5

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FIG 9. CAM CHAIN
REF.
NO.

PART NUMBER
7EU01/7F01/7G01/7S01

7G01/7S01
BLACK FRAME

PART NAME

Q'ty

REMARKS

REC.Q'TY
(PCS)

1
2
3
4
5
6
7
8

12760HN9100
12771HN9100
12811HN9101
08211-06181
12812HN9101
12837HP8900
12830HN9120
07110-06208

12760HN9100
12771HN9100
12811HN9101
08211-06181
12812HN9101
12837HP8900
12830HN9120
07110-06208

CHAIN COMP, camshaft drive
GUIDE, camchain NO.1
TENSIONER, camchain
WASHER, camchain tensioner bolt
BOLT, camchain tensioner
GASKET, tensioner adjuster
ADJUSTER ASS`Y, tensioner
BOLT, tensioner adjuster

2
2
2
2
2
2
2
4

5
5
5

9
10

12839HN9120
12782HN9100

12839HN9120
12782HN9100

SCREW, tensioner adjust
GUIDE, camchain No2

2
2

2

11

07110-06108

07110-06108

BOLT, camchain guide No2

6

2

Downloaded from www.Manualslib.com manuals search engine

5

F IG 10

1
0

2

3

2

1

Downloaded from www.Manualslib.com manuals search engine

FIG 10. THROTTLE BODY
REF.
NO.
0
1
2
3

PART NUMBER
7EU01/7F01/7G01/7S01
13400HP9300
13410HP9300
15710HP9300
13580HP9301

7G01/7S01
BLACK FRAME
13400HP9300
13410HP9300
15710HP9300
13580HP9301

Downloaded from www.Manualslib.com manuals search engine

PART NAME

BODY ASS'Y, throttle
BODY COMP, throttle
INJECTOR
SENSOR, ihrottle position (tps)

Q'ty

1
2
2
1

REMARKS

REC.Q'TY
(PCS)
5
5
5
10

F IG 11

9

10

10

1

10
10

3
8

7

8
5

5

4

2

7

Downloaded from www.Manualslib.com manuals search engine

6

FIG 11.ISC
REF.
NO.

PART NUMBER
7EU01/7F01/7G01/7S01

7G01/7S01
BLACK FRAME

PART NAME

Q'ty

1
2
3
4
5
6
7
8

37940HP9300
18731HR9800
18741HR9800
18751HR9800
09401H16401
09440-13019
09401-10401
09401H11401

37940HP9300
18731HR9800
18741HR9800
18751HR9800
09401H16401
09440-13019
09401-10401
09401H11401

IDLE SPEED CONTROL SENSOR
HOSE, isc No.1
HOSE, isc No.2
HOSE, isc air cleaner
CLAMP, isc air cleaner hose
SPRING, isc No.2 hose
CLIP, isc hose
CLIP, isc

1
1
1
1
2
1
2
2

9
10

13791HR9800
09128-06035

13791HR9800
09128-06035

BRACKET, isc
BOLT, isc bracket

1
4

Downloaded from www.Manualslib.com manuals search engine

REMARKS

REC.Q'TY
(PCS)
5
5
5
2
10

5

F IG .12

6
6

6

6

6
6

6
6

2
7
4
3

1

14

5
15

13

12
11
9

13
10 16

9

10

8

16

8
8

18

17
8

Downloaded from www.Manualslib.com manuals search engine

FIG 12. AIR CLEANER&CHAMBER
REF.
NO.

PART NUMBER
7EU01/7F01/7G01/7S01

7G01/7S01
BLACK FRAME

PART NAME

Q'ty

1
2
3
4
5
6
7
8

13700HR9800
13721HR9800
13741HR9801
13780HR9800
13891HR9800
03241-05255
16881HR9800
09401H16401

13700HR9800
13721HR9800
13741HR9801
13780HR9800
13891HR9800
03241-05255
16881HR9800
09401H16401

CLEANER ASS'Y, air
CAP, air cleaner
CASE, air cleaner
FILTER COMP, air cleaner
TUBE, outlet inlet
SCREW, air cleaner
FILTER, oil return
CLAMP, breather

1
1
1
1
1
8
1
4

9
10

13881HP9301
09402-54207

13881HP9301
09402-54207

TUBE, outlet
CLAMP, outlet tube

2
2

11
12

13895HF4500
09401-14301

13895HF4500
09401-14301

PLUG, oil drain
CLIP, oil drain pluge

1
1

13
14
15
16
17
18

37920HP9300
37930HP9300
03241-05125
03241-05255
16831HR9800
16821HP9800

37920HP9300
37930HP9300
03241-05125
03241-05255
16831HR9800
16821HP9800

SENSOR, intake air pressure
SENSOR, intake air temperature
SCREW,ntake air temperature
SCREW,intake air pressure
HOSE, breather ail return No2
HOSE, breather ail return No1

2
1
1
2
1
1

Downloaded from www.Manualslib.com manuals search engine

REMARKS

REC.Q'TY
(PCS)
10

NOT SALE
NOT SALE

50
NOT SALE
NOT SALE

20
NOT SALE
NOT SALE
NOT SALE
NOT SALE

10
10

F IG .13

2
1

32

27 34
26

18

31

25
35

31
33 12 12
23

33

20

18 20

24

7

3

36

15

30

15

30
30

33

28

29

30

33
12

21

19

32

17
17

8

31
30

4

30

14

31
11

30

6
22

34

12

11 5

9

34
10
12
12

Downloaded from www.Manualslib.com manuals search engine

16

21

30
31
33
31

33

13

16

19

FIG 13. MUFFLER
REF.
NO.
0
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36

PART NUMBER
7EU01/7F01/7G01/7S01
14301HR9800PLH
14310HR9800
14790HP9500
14780HP9500
14170HR9800
14150HP9502
14160HP9510PAM
14314HP9500
14182HP9500
14773HN9101
14770HP9101
14181HN9101
07110-08258
14410HP9502
01517-08358
09320H12059
41160HN9101
01134-08258
09160-08002
09106H06031
09160-08002
09106H06031
14741HP9500PLA
14751HP9501PLA
14721HP9500PLA
14722HP9500
14731HP9500PLA
14732HP9500
14711HP9501PLA
14712HP9500
01104-06065
09119H06001
08321-21068
08322-21068
09106H06031
14776HP9500
37950HP9300

7G01/7S01
BLACK FRAME
14301HR9800PLH
14310HR9800
14790HP9500
14780HP9500
14170HR9800
14150HP9502
14160HP9510PAM
14314HP9500
14182HP9500
14773HN9101
14770HP9101
14181HN9101
07110-08258
14410HP9502120
01517-08358
09320H12059
41160HN9101
01134-08258
09160-08002
09106H06031
09160-08002
09106H06031
14741HP9500PLA
14751HP9501PLA
14721HP9500PLA
14722HP9500
14731HP9500PLA
14732HP9500
14711HP9501PLA
14712HP9500
01104-06065
09119H06001
08321-21068
08322-21068
09106H06001
14776HP9500
37950HP9300

Downloaded from www.Manualslib.com manuals search engine

PART NAME

BODY Ass'y, muffler
BODY COMP, muffler

COVER COMP, muffler rear
COVER, muffler front
PIPE COMP, exhaust joint
PIPE COMP, exhaust front
PIPE COMP, exhaust rear
GASKET, muffler body connector

GASKET, exhaust rear pipe connector
GASKET, exhaust front pipe connector

CONNECTOR, exhaust front pipe
GASKET, exhaust
BOLT, exhaust
BRACKET, muffler support no.1
BOLT, exhaust front pipe connector
CUSHION, muffler support bracket
SPACER COMP, muffler support bracket
BOLT, muffler support bracket frame
BOLT, muffler support bracket body
BOLT, muffler cover

WASHER, muffler support bracket body
BOLT, muffler body connector gasket
COVER COMP, exhaust joint pipe no.3
COVER, exhaust rear pipe
COVER, exhaust joint pipe no.1 inner
COVER COMP, exhaust joint pipe no.1 outer
COVER COMP, exhaust joint pipe no.2 inner
COVER COMP, exhaust joint pipe no.2 outer
COVER COMP, exhaust front pipe inner
COVER COMP, exhaust front pipe outer
BOLT, exhaust cover outer
BOLT, exhaust rear pipe cover
WASHER, muffler cover bolt
WASHER, muffler cover bolt
BOLT, exhaust pipe cover clamp
CLAMP, exhaust pipe cover outer
SENSOR ASS'Y, oxygen

Q'ty

REMARKS

REC.Q'TY
(PCS)

NOT SALE
1
1
1
1
1
1
1
1
1
1
2
6
1
1
2
2
2
2
12
2
4
1
1
1
1
1
1
1
1
9
6
13
16
3
3
1

10
10
7
3
3
3
20
20
20
10
20
20

5
5
5
5
5
5
5
5

F IG 14

19

19

18
15

20

19

16
18

17

13
14

6

4

9
7

3
22

8
5

7
12

10

11

5

10

24

10
21

23
FW

D

Downloaded from www.Manualslib.com manuals search engine

5

2

1

FIG 14. OIL PUMP
REF.
NO.

PART NUMBER
7EU01/7F01/7G01/7S01

7G01/7S01
BLACK FRAME

PART NAME

1
2
3
4
5
6
7
8

16400HN9101
16331HN9101
09261H06001
08331-31389
02112-06258
16520HN9100
02112-95126
16523HN9100

16400HN9101
16331HN9101
09261H06001
08331-31389
02112-06258
16520HN9100
02112-95126
16523HN9100

PUMP ASSY, oil
GEAR, oil pump driven
PIN, oil pump driven gear
CIRCLIP, oil pump driven gear
SCREW, oil pump
STRAINER COMP, engine oil
SCREW, engine oil strainer
CAP, oil strainer

9
10

09280H82001
01547-06208

09280H82001
01547-06208

O-RING, strainer cap
BOLT, oil strainer cap

11
12

09247H14019
09168H14003

09247H14019
09168H14003

PLUG, oil drain
GASKET, drain plug

13
14
15
16
17
18
19
20
21
22
23
24

16510HN9101HAS
09280H16001
16512HN91200BF
09280H69001
09440H18001
01421-06128
08313-11068
01421-06758
08331-31389
08211-10185
16321HN9103
09261H06001

16510HN9101HAS
09280H16001
16512HN91200BF
09280H69001
09440H18001
01421-06128
08313-11068
01421-06758
08331-31389
08211-10185
16321HN9103
09261H06001

FILTER COMP, engine oil
O-RING, oil filter
CAP, oil filter
O-RING, oil filter cap
SPRING, oil filter cap
BOLT, oil filter cap stud
NUT, oil filter cap
BOLT, oil filter cap stud
CIRCLIP, oil pump drive gear
SHIM, oil pump drive gear
GEAR, oil pump drive
PIN, oil pump drive gear

Downloaded from www.Manualslib.com manuals search engine

Q'ty

REMARKS

REC.Q'TY
(PCS)
10
5

3
3
5
10
10
10
5
5
3

F IG .15
5
7
4
6

8

3

9

4

1

2
2

FW

D

Downloaded from www.Manualslib.com manuals search engine

FIG 15. WATER PUMP
REF.
NO.

PART NUMBER
7EU01/7F01/7G01/7S01

7G01/7S01
BLACK FRAME

PART NAME

1
2
3
4
5
6
7
8

17400HN9102
01547-06308
17491HN9100
09401H26402
17521HN9105
08221-10185
08331-31109
09261H04001

17400HN9102
01547-06308
17491HN9100
09401H26402
17521HN9105
08221-10185
08331-31109
09261H04001

WATER PUMP ASS'Y
BOLT, water pump
HOSE, water pump outlet
CLAMP, water pump hose
PL GEAR,water pump driven
SHIM, water pump driven gear
CIRCLIP, water pump driven gear
PIN, water pump driven gear

9

17480HP9500PLA

17480HP9500PLA

COVER COMP, water pump

Downloaded from www.Manualslib.com manuals search engine

Q'ty

1
2

REMARKS

REC.Q'TY
(PCS)
5

1
2
1
1
1
1
1

10

5

FIG. 16

-17-

Downloaded from www.Manualslib.com manuals search engine

FIG 16. RADIATOR HOSE
REF.
NO.

PART NUMBER
7EU01/7F01/7G01/7S01

7G01/7S01
BLACK FRAME

PART NAME

Q'ty

0
1
2
3
4
5
6
7

17610HP9300HPA
17621HP93000S1
17631HP9300
17741HP9501
17751HP9501
09401H26402
09401H31402
01547-06208

17610HP9300HPA
17621HP93000S1
17631HP9300
17741HP9501
17751HP9501
09401H26402
09401H31402
01547-06208

THERMOSTAT COMP

CONNECTOR COMP, thermostat inlet
CAP, thermostat connector
HOSE, radiator inlet
HOSE, radiator outlet
CLAMP, radiator inlet hose radiator side
CLAMP, radiator inlet hose thermostat side
BOLT, thermostat connector

1
1
1
1
1
3
1
2

8
9

17641HN9100
09401H13401

17641HN9100
09401H13401

HOSE, thermostat bypass
CLAMP, thermostat bypass hose

1
2

10
11

17661HN9100
09401H24402

17661HN9100
09401H24402

HOSE, connector inlet
CLAMP, connector inlet hose

2
4

12
13
14
15
16
17
18
19
20
21
22
23
24
25
26

17610HN9100
17650HP9300
17981HP9501
09401H11403
17911HP9503
09136-06017
52533HN9160
17921HN9100
17720HN9100
17912HN9100
09320-09016
17731HP9500
09401H13401
17771HP9501
17780HP9500PLA

17610HN9100
17650HP9300
17981HP9501
09401H11403
17911HP9503
09136-06017
52533HN9160
17921HN9100
17720HN9100
17912HN9100
09320-09016
17731HP9500
09401H13401
17771HP9501
17780HP9500PLA

THERMOSTAT COMP
SENSOR,water temperature
HOSE, reserver tank inlet
CLAMP, reserver tank
TANK, reserver
SCREW, reserver tank
HOSE, reserver tank overflow
CAP, reserver tank
CAP COMP, radiator
CUSHION, reseve tank
CUSHION.
CASE, radiator cap
CLAMP.
HOSE, radiator cap case
COVER COMP, radiator outlet hose

1
1
1
3
1
1
1
1
1
2
1
1
2
1
1

27
28
29

68170HN9100
17622HN9102
07110-06108

68170HN9100
17622HN9102
07110-06108

LABEL,RADIATOR

1
1
1

30
31
32

17680HN9101
09280H19001
17705HP9503

17680HN9101
09280H19001
17705HP9503

BOLT, CONNECTOR HOSE UNION

Downloaded from www.Manualslib.com manuals search engine

UNION,thermost connector
UNION,thermost connector
UNION COMP,CONNECTOR
O-RING,CONNECTOR HOSE UNION

2
2
2

REMARKS

REC.Q'TY
(PCS)
5

10
10

10

F IG .17

11

1

12

4

7

9

7

10
5

10

6
3

2

5

8
6
7

7

FW

D

Downloaded from www.Manualslib.com manuals search engine

FIG 17. 2ND AIR
REF.
NO.

PART NUMBER
7EU01/7F01/7G01/7S01

7G01/7S01
BLACK FRAME

PART NAME

Q'ty

1
2
3
4
5
6
7
8

18500HR9800
18631HR9800
18641HR9800
18751HP9300
09401H15401
18615HN9101
09128-06005
18610HP9501

18500HR9800
18631HR9800
18641HR9800
18751HP9300
09401H15401
18615HN9101
09128-06005
18610HP9501

VALVE ASS'Y, 2ND air
HOSE, 2ND air pipe front
HOSE, 2ND air pipe rear
HOSE, 2ND air cleaner
CLAMP, 2ND air pipe
GASKET, 2ND air pipe
BOLT, 2ND air pipe
PIPE COMP, 2ND air front

1
1
1
1
2
2
4
1

9
10

18620HP9501
09401H16401

18620HP9501
09401H16401

PIPE COMP, 2ND air rear
CLAMP, 2ND air pipe hose

1
2

11
12

09401H18401
09401H16401

09401H18401
09401H16401

CLAMP, 2ND air cleaner
CLAMP, 2ND air cleaner hose

1
1

Downloaded from www.Manualslib.com manuals search engine

REMARKS

REC.Q'TY
(PCS)
10
5
5
5
20
5
5
10
10
10

F IG .17-1

1
2

3

4
7

7
6

5
1

4

3
2

FW

D

Downloaded from www.Manualslib.com manuals search engine

FIG 17-1. FUEL PUMP
REF.
NO.
1
2
3
4
5
6
7

PART NUMBER
7EU01/7F01/7G01/7S01
18581HP9500
09136-06022
09320-09016
09180-06114
18490HP9500
18590HR9800
01547-06148

7G01/7S01
BLACK FRAME
18581HP9500
09136-06022
09320-09016
09180-06114
18490HP9500
18590HR9800
01547-06148

Downloaded from www.Manualslib.com manuals search engine

PART NAME

COVER, decoration
SCREW, decoration cover
CUSHION, decoration cover
SPACER, decoration cover cushion
BRACKET COMP, decoration cover LH
BRACKET COMP, 2nd air value
BOLT, 2nd air bracket

Q'ty

2
2
2
2
1
1
2

REMARKS

REC.Q'TY
(PCS)
5
10
10

10

F IG 18

8
21
22
19

20

24
18
17

23

16

14
13

12

11

15

9

10

25
26
27

6
7
6
5
2
1
4
3
FW

D

28
4

Downloaded from www.Manualslib.com manuals search engine

FIG 18. CLUTCH ASSY
REF.
NO.

PART NUMBER
7EU01/7F01/7G01/7S01

7G01/7S01
BLACK FRAME

PART NAME

Q'ty

1
2
3
4
5
6
7
8

21210HN9101HPA
09167H20001
21411HN9102
09160H20003
09140H20001
23114HN9100
23110HN9102
019136-06017

21210HN9101HPA
09167H20001
21411HN9102
09160H20003
09140H20001
23114HN9100
23110HN9102
019136-06017

GEAR COMP, primary driven
WASHER, clutch sleeve hub thrust
HUB, clutch sleeve
WASHER, primary driven gear thrust
NUT, clutch sleeve hub
ROD, clutch push
ROD COMP, clutch push M
STOPPER, clutch release camshaft oil

1
1
1
1
1
2
1
1

9
10

21441HN9100
21451HN9100

21441HN9100
21451HN9100

PLATE, clutch drive
PLATE, clutch driven

6
6

11
12

23121-38201
09134-06010

23121-38201
09134-06010

PIECE, clutch push
SCREW, clutch release adjuster

1
1

13
14
15
16
17
18
19
20
21
22
23
24
25
26
27

08310-22068
09263H15001
09160-15015
21462HN9101
09440H20003
21471HN9101
09100H06009
23271HN9100
09282H12002
08211-12281
23122HN9100
01107-06208
21442HN9110
21443HN9100
21444HN9101

08310-22068
09263H15001
09160-15015
21462HN9101
09440H20003
21471HN9101
09100H06009
23271HN9100
09282H12002
08211-12281
23122HN9100
01107-06208
21442HN9110
21443HN9100
21444HN9101

NUT, clutch release adjust
BEARING, clutch release thrust
WASHER, clutch release thrust
DISK, clutch pressure
SPRING, clutch
RETAINER, clutch spring
BOLT, clutch spring
ARM, clutch release
OIL SEAL, clutch release camshaft
THRUST WASHER, clutch release cam shaft
SHAFT, clutch release cam
BOLT, clutch release arm
PLATE, clutch driven No.2
WASHER, clutch wave
SEAT, clutch wave washer

1
1
1
1
6
6
6
1
1
1
1
1
1
1
1

28

21251HN9102

21251HN9102

SPACER, primary driven gear

1

Downloaded from www.Manualslib.com manuals search engine

REMARKS

REC.Q'TY
(PCS)
5
3
5
5
5
5
10
5
5
2
2

3
2

2

F IG .19
23

37
13
15
14

21
17 19
20
45 22
46
18
47
26 25

1

3
38

16

24

29

28

30

40
31
32
27

8
10
11

41

33
2

12

42

35
6

43

44

34

7
5

FW

D
4

39
9

Downloaded from www.Manualslib.com manuals search engine

36

FIG 19. TRANSMISSION
REF.
NO.

PART NUMBER
7EU01/7F01/7G01/7S01

7G01/7S01
BLACK FRAME

PART NAME

Q'ty

1
2
3
4
5
6
7
8

24130HN9100HPA
24121HP9500
24421HP9500
24221HP9500
24231HP9500
24251HN9101
09380H25001
08113-63040

24130HN9100HPA
24121HP9500
24421HP9500
24221HP9500
24231HP9500
24251HN9101
09380H25001
08113-63040

SHAFT COMP, drive
SHAFT, counter
WHEEL, sliping pog
GEAR, 2nd drive
GEAR, 3rd & 4th drive
GEAR, 5th drive
CIRCLIP, 5th drive gear
BEARING,counter shaft R(#6205)

1
1
1
1
1
1
1
1

9
10

08123-62030
24741HN9100

08123-62030
24741HN9100

BEARING,counter shaft L
RETAINER, counter shaft bearing

1
1

11
12

02112-06128
09159H20001

02112-06128
09159H20001

SCREW, counter shaft bearing rtng
NUT, engine sprocket

1
1

13
14
15
16
17
18
19
20
21
22
23
24
25
26
27

24311HN9100
09181H20001
24312HN9100
24321HP9500
09380H25001
24331HP9500
09167H25001
24341HN9100
24351HN9101
09167H25002
08113-62030
08123-63050
09380H25001
09167H25001
09282H36002

24311HN9100
09181H20001
24312HN9100
24321HP9500
09380H25001
24331HP9500
09167H25001
24341HN9100
24351HN9101
09167H25002
08113-62030
08123-63050
09380H25001
09167H25001
09282H36002

GEAR, 1st driven
SHIM, 1st driven gear L
BUSH,1st driven gear
GEAR, 2nd driven
CIRCLIP, 4th driven gear
GEAR, 3rd driven
THRUST WASHER, 4th driven gear
GEAR, 4th driven
GEAR, 5th driven
WASHER, 3rd &4th driven gear th
BEARING, drive shaft R
BEARING, drive shaft L
CIRCLIP, 3rd driven gear
THRUST WASHER, 3rd driven gear
OIL SEAL, drive shaft

1
1
1
1
1
1
1
1
1
1
1
1
1
1
1

28
29
30

24751HN9100
01107-06106
27510HP9503

24751HN9100
01107-06106
27510HP9503

RETAINER, drive shaft oil seal
BOLT, drive shaft oil seal retainer
PULLEY COMP, drive

1
2
1

31

27531HN9100

27531HN9100

SPACER, engine sprocket

1

Downloaded from www.Manualslib.com manuals search engine

REMARKS

REC.Q'TY
(PCS)
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5

F IG .19
23

37
13
15
14

21
17 19
20
45 22
46
18
47
26 25

1

3
38

16

24

29

28

30

40
31
32
27

8
10
11

41

33
2

12

42

35
6

43

44

34

7
5

FW

D
4

39
9

Downloaded from www.Manualslib.com manuals search engine

36

FIG 19. TRANSMISSION
REF.
NO.

PART NUMBER
7EU01/7F01/7G01/7S01

7G01/7S01
BLACK FRAME

PART NAME

32
33
34
35
36
37
38
39

09280H24001
09167H25004
09167H25001
09380H25001
24322HN9100
09181H17001
09380H25001
09380H22001

09280H24001
09167H25004
09167H25001
09380H25001
24322HN9100
09181H17001
09380H25001
09380H22001

O-RING, engine sprocket

40
41

24761HN9102
24741HN9100

24761HN9102
24741HN9100

PIPE, transmission oil

42
43

02112-06128
24252HN9100

02112-06128
24252HN9100

SCREW, transmission oil pipe retainer

44
45
46
47

09181H25001
24332HN9100
09167H25003
24332HN9100

09181H25001
24332HN9100
09167H25003
24332HN9100

SHIM, 5th driven gear

Downloaded from www.Manualslib.com manuals search engine

WASHER,E/G Sprocket
WASHER,6TH DRIVE GEAR
CILCLIP, 2nd driven gear
BUSH, 2nd driven gear
SHIM, drive shaft
CILCLIP, 2nd drive gear
CILCLIP, 2nd drive gear
RETAINER, transmission oil pipe
BUSH, 5th driven gear
BUSH, 4th driven gear
WASHER, thrust washer lock
BUSH, 3rd driven gear

Q'ty

1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1

REMARKS

REC.Q'TY
(PCS)
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5

F IG 20
27
28

31
29
30

33

34
18

33

32

17

33

35

3

22
30

10

13

37
9

7
11

13

36
2

8

12

6

10
5
8

14
19

15

20

16
21

24
25
26
23
1

FW

D

Downloaded from www.Manualslib.com manuals search engine

4

FIG 20. GEAR SHIFTING
REF.
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37

PART NUMBER
7EU01/7F01/7G01/7S01
25231HN9100
25211HN9100
25411HN9100
25421HN9100
25310HP9500
25221HN9100
25380HN9104
04221-04089
25321HN9100
24741HN9100
09262H25002
09261-04002
02122-06128
09263H25001
09440-04010
09209-05011
09440H17001
09181H14001
09280-26003
37720HR8600
02112-95208
09140-06011
09448H17001
09111-06019
25350HN9100
08211-06121
25521HN9100
25510HP9500
09444H20002
25525HP9500
25671-01000
09160H14003
08331-31149
09283H14002
25520-32C00
01107-06208
08310-11068

7G01/7S01
BLACK FRAME
25231HN9100
25211HN9100
25411HN9100
25421HN9100
25310HP9500
25221HN9100
25380HN9104
04221-04089
25321HN9100
24741HN9100
09262H25002
09261-04002
02122-06128
09263H25001
09440-04010
09209-05011
09440H17001
09181H14001
09280-26003
37720HR8600
02112-95208
09140-06011
09448H17001
09111-06019
25350HN9100
08211-06121
25521HN9100
25510HP9500
09444H20002
25525HP9500
25671-01000
09160H14003
08331-31149
09283H14002
25520-32C00
01107-06208
08310-11068

Downloaded from www.Manualslib.com manuals search engine

PART NAME

FORK, gear shift No.3
FORK, gear shift No.1
SHAFT, gear shift fork No.1
SHAFT, gear shift fork No.2
CAM COMP, gear shift
FORK, gear shift No.2
PLATE COMP, gear shift cam
PIN, gear shift cam plate
BOLT, gear shift cam plate
RETAINER, gear shift cam bearing R
BEARING, gear shift cam R
PIN, gear shift cam plate
SCREW, gear shift cam bearing retainer
BEARING, gear shift cam L
SPRING, gear shift shaft contact
CONTACT, gear position sensor
SPRING, gear shift cam drive plate
SHIM, gear shift shift thrust
O-RING, gear shift switch
SWITCH ASS'Y, gear shift
SCREW, gear shift switch
NUT, gear shift link rod L (M6)
SPRING, gear shift cam stopper
BOLT, gear shift cam stopper
STOPPER COMP, gear shift cam
WASHER, gear shift shaft thrust
PLATE, gear shift cam drive
SHAFT COMP, gear shift
SPRING, gear shift shaft return
ROD, gear shift link
STOPPER, gear shift arm
WASHER, gear shift shaft thrust
CIRCLIP, gear shift shaft
SEAL, gear shift shaft oil
ARM COMP, gear shift link
BOLT, gear shift link arm (M6X10)
NUT, gear shift link rod R (M6)

Q'ty

1
1
1
1
1
1
1
2
1
2
2
6
2
1
1
1
1
2
1
1
2
2
1
1
1
1
1
1
1
1
1
1
3
1
1
1
1

REMARKS

REC.Q'TY
(PCS)
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5

F IG 21

2

4

3

1

FW

D

Downloaded from www.Manualslib.com manuals search engine

FIG 21. STARTING MOTOR
REF.
NO.
1
2
3
4

PART NUMBER
7EU01/7F01/7G01/7S01
31100HN9100
08316-16068
08313-21068
01547-06308

7G01/7S01
BLACK FRAME
31100HN9100
08316-16068
08313-21068
01547-06308

Downloaded from www.Manualslib.com manuals search engine

PART NAME

MOTOR ASSY, starter
NUT, starter motor terminal
NUT, starter motor bracket
BOLT, starter motor bracket

Q'ty

1
1
2
2

REMARKS

REC.Q'TY
(PCS)
10
5
5
5


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