Recherche PDF

CRANKCASE/CRANKSHAFT MX’er 50 11 __________________________________________________________________________________ __________________________________________________________________________________ __________________________________________________________________________________ __________________________________________________________________________________ __________________________________________________________________________________ CRANKCASE/CRANKSHAFT __________________________________________________________________________________ SERVICE INFORMATION........................................................

KXR50 cap 11 (albero motore) 11.CRANKSCASE/CRANKSHAFT Mongoose/KXR 90/50 11 __________________________________________________________________________________ __________________________________________________________________________________ __________________________________________________________________________________ __________________________________________________________________________________ __________________________________________________________________________________ CRANKCASE/CRANKSHAFT __________________________________________________________________________________ SERVICE INFORMATION -------------------------------------------- 11- 3 CRANKCASE/CRANKSHAFT (Mongoose/KXR 90)---------------- 11- 4 CRANKCASE/CRANKSHAFT (Mongoose/KXR 50)---------------- 11- 7 11 11-0 11.CRANKCASE/CRANKSHAFT Mongoose/KXR 90 11-1 Mongoose/KXR 90/50 11.CRANKSCASE/CRANKSHAFT Mongoose/KXR 90/50 Mongoose/KXR 50 11-2 11.CRANKCASE/CRANKSHAFT Mongoose/KXR 90/50 SERVICE INFORMATION GENERAL INSTRUCTIONS • This section covers crankcase separation to service the crankshaft.

ATV250 11 (carter e controalbero) 11.CRANKSCASE/CRANKSHAFT/ BALANCE SHAFT Mongoose/KXR 250 11 __________________________________________________________________________________ __________________________________________________________________________________ __________________________________________________________________________________ __________________________________________________________________________________ __________________________________________________________________________________ CRANKCASE/CRANKSHAFT/BALANCE SHAFT __________________________________________________________________________________ SERVICE INFORMATION -------------------------------------------- 11- 2 TROUBLESHOOTING ------------------------------------------------- 11- 2 CRANKCASE/CRANKSHAFT/BALANCE SHAFT----------------- 11- 3 11 11-0 11.CRANKCASE/CRANKSHAFT/ BALANCE SHAFT 11-1 Mongoose/KXR 250 11.CRANKSCASE/CRANKSHAFT/ BALANCE SHAFT Mongoose/KXR 250 SERVICE INFORMATION GENERAL INSTRUCTIONS • This section covers crankcase separation to service the crankshaft.

MXU250 cap11 (carter albero motore controalbero) 11.CRANKSCASE/CRANKSHAFT/ BALANCE SHAFT MXU 250 11 __________________________________________________________________________________ __________________________________________________________________________________ __________________________________________________________________________________ __________________________________________________________________________________ __________________________________________________________________________________ CRANKCASE/CRANKSHAFT/BALANCE SHAFT __________________________________________________________________________________ SERVICE INFORMATION------------------------------------------------ 11- 2 TROUBLESHOOTING----------------------------------------------------- 11- 2 CRANKCASE/CRANKSHAFT/BALANCE SHAFT ------------------ 11- 3 11 11-0 11.CRANKCASE/CRANKSHAFT/ BALANCE SHAFT 11-1 MXU 250 11.CRANKSCASE/CRANKSHAFT/ BALANCE SHAFT MXU 250 SERVICE INFORMATION GENERAL INSTRUCTIONS • This section covers crankcase separation to service the crankshaft.

00 Crankshaft end-play is adjusted with shim(s) located between crankshaft and magneto side bearing.

Anatomy of our M42 Engine Metric Mechanic 2000 Sport Engines use our lightweight forged alusil pistons along with the stock connecting rod and 81mm stock crankshaft.

Vertically installed, centrally located Roller rocker arm unit injector Inlet camshaft for unit injector Exhaust camshaft Roller rocker finger for valves Stub shafts Inlet port S318_029 Exhaust port Vertically installed valves 43 Power units The crankshaft sealing flange with integrated engine speed sender wheel A crankshaft sealing flange with an integrated engine speed sender wheel will be used in the diesel engines.

Rotate the crankshaft to the lowest part of it's stroke.

Crankshaft 2.

Next wipe down all the bearings surfaces on the crankshaft:

Unscrew rotor through bolt, then using a slide hammer, break rotor loose from crankshaft taper and remove rotor.

It is the one that receives the rear end of the crankshaft, and Michel has rectified it to 16 mm ext.

And first surprise, we discover a screw at the end of the crankshaft.

CYLINDER, PISTON, CRANKSHAFT KEY LV PART NUMBER Q'TY DESCRIPTION REMARKS A011-001440 P021-050120 A101-000700 1 1 1 CRANKSHAFT,ASM PISTON KIT RING, PISTON 4 V553-000020 1 BEARING,NEEDLE 8 5 6 7 8 9 10 11 12 13 14 15 16 17 100014-55930 V606-000020 100015-04630 P021-050130 900800-36001 V505-000070 V102-000290 V804-000100 P021-050210 V100-000830 V804-000100 C022-000210 V470-002170 2 1 2 1 2 2 1 3 1 1 4 1 1 SPACER, PISTON PIN PIN,ENG 8 CIRCLIP, PISTON PIN CRANKCASE SET BEARING, BALL 6001 OIL SEAL GASKET,CRANKCASE BOLT, TORX 4 CYLINDER GASKET,CYL BOLT, TORX 4 AUTO-OILER ASSEMBLY PIPE 18 V308-000030 1 WASHER,CIRCULAR 11 19 20 21 22 23 V652-000230 V470-002200 P021-050140 V804-000050 C236-000150 1 1 1 2 1 GEAR,WORM PIPE STRAINER, OIL ASY BOLT, TORX 4 COVER,OILER 1 2 3 -1- KBK8X11X8.8X4 5.8*8*25.5 6001/C3 TB-4*16 12.9 TB-4*16 12.9 10.5*17.4*1.8 TB-4*12 10.9 NOTE1 NOTE2 CS-2510TES(37)25C 2.

4-11 Crankshaft ............................................................................................................................................... 4-12 Crankshaft Rectification ....................................................................................................................

Z1000 2010 Z1000 PARTS 2010 AIR CLEANER 2 GEAR CHANGE DRUM, SHIFT FORK 33 BALANCER 3 GEAR CHANGE MECHANISM 34 BREAK PEDAL, TORQUE LINK 4 GENERATOR 35 CABELS 5 HANDLEBAR 36 CAMSHAFTS, TENTIONER 6 HEADLIGHTS 37 CHASSIS ELECTRICAL 7 IGNITION SWITCH, LOCKS, REFLECTORS 38 CLUTCH 8 IGNITION SYSTEM 39 COWLING(CENTER) 9 LABELS 40 COWLING(LOWER) 10 METERS 41 COWLING(UPPER) 11 MUFFLERS 42 CRANKCASE 12 OIL PAN 43 CRANKCASE BOLT PATTERN 13 OIL PUMP, OIL FILTER 44 CRANKSHAFT 14 OWNERS TOOLS 45 CYLINDER HEAD 15 RADIATOR 46 CYLINDER HEAD COVER 16 REAR BRAKE 47 CYLINDER, PISTONS 17 REAR FENDER 48 DECALS(BLACK/WHITE) 18 REAR MASTER CYLINDER 49 ENGINE COVERS 19 REAR WHEEL, CHAIN 50 ENGINE MOUNT 20 SEAT 51 FOOTRESTS 21 SIDE COVERS 52 FRAME 22 STANDS 53 FRAME FITTINGS 23 STARTER MOTOR 54 FRONT BRAKE 24 SUSPENSION, SHOCK ABSORBER 55 FRONT FENDER 25 SWING ARM 56 FRONT FORK 26 TAILLIGHT 57 FRONT MASTER CYLINDER 27 THROTTLE 58 FRONT WHEEL 28 TIRES 59 FUEL EVAPORATIVE SYSTEM 29 TRANSMISSION 60 FUEL INJECTION 30 TURN SIGNALS 61 FUEL PUMP 31 VALVES 62 FUEL TANK 32 WATER PIPE 63 

General Information 1 j Periodic Maintenance 2 j Fuel System 3 j Cooling System 4 j Engine Top End 5 j Engine Right Side 6 j Engine Lubrication System 7 j Engine Removal/Installation 8 j Crankshaft/Transmission 9 j Wheels/Tires 10 j Final Drive 11 j Brakes 12 j Suspension 13 j Steering 14 j Frame 15 j Electrical System 16 j Appendix 17 j KX250F Motorcycle Service Manual All rights reserved.

OVERSEAS SALES DEPARTMENT OVERSEAS SERVICE SECTION 10 CRANKCASE/CRANKSHAFT/ BALANCE SHAFT 11 LUBRICATION SYSTEM FUEL SYSTEM ENGINE REMOVAL CYLINDER HEAD/VALVES CYLINDER/PISTON COOLING SYSTEM BRAKE SYSTEM EQUIPMENT Sections 4 through 19 give instructions for disassembly, assembly and inspection of engine, chassis frame and electrical equipment.

⎯ Crankcase ⎯ Crankshaft 6-1 6.

OVERSEAS SALES DEPARTMENT OVERSEAS SERVICE SECTION FINAL REDUCTION/TRANSMISSION SYSTEM 10 CRANKCASE/CRANKSHAFT 11 FRONT WHEEL/FRONT BRAKE/ FRONT SUSPENSION/STEERING SYSTEM 12 REAR WHEEL /SWING ARM/HYDRAULIC BRAKE 13 BATTERY/CHARGING SYSTEM/A.C.

KICK STARTER/DRIVE PULLEY/CLUTCH/FRIVEN PULLEY 9 FINAL REDUCTION/TRANSMISSION SYSTEM 10 CRANKCASE/CRANKSHAFT CHASSIS Section 3 describes the inspection/ adjustment procedures, safety rules and service information for each part, starting from periodic maintenance.

• • General Information 1 j Periodic Maintenance 2 j Fuel System 3 j Cooling System 4 j Engine Top End 5 j Converter System 6 j Engine Lubrication System 7 j Engine Removal/Installation 8 j Crankshaft / Transmission 9 j Wheels / Tires 10 j Final Drive 11 j Brakes 12 j Suspension 13 j Steering 14 j Frame 15 j Electrical System 16 j Appendix 17 j KFX 700 V FORCE All rights reserved.

Chapter12 Crankshaft 

CRANKSHAFT & FLYWHEEL 43.

E L A G V / M A 5 P H IC G View of the dynamo housing which engages directly with a fork on a washer at the end of the crankshaft: