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KXR50 cap 15 (imp accensione) 100%

generator, change gear control and replace any faulty parts.

https://www.fichier-pdf.fr/2013/03/18/kxr50-cap-15-imp-accensione/

18/03/2013 www.fichier-pdf.fr


MXer50 cap 15 (imp accensione) 99%

generator, change gear control and replace any faulty parts.

https://www.fichier-pdf.fr/2013/03/18/mxer50-cap-15-imp-accensione/

18/03/2013 www.fichier-pdf.fr

MXU250 cap17 (imp accensione) 99%

generator, change gear control and replace any faulty parts.

https://www.fichier-pdf.fr/2013/03/14/mxu250-cap17-imp-accensione/

14/03/2013 www.fichier-pdf.fr

ATV250-17 (imp accensione) 99%

generator, change gear control and replace any faulty parts.

https://www.fichier-pdf.fr/2013/03/14/atv250-17-imp-accensione/

14/03/2013 www.fichier-pdf.fr

MXU250 cap18 (imp avviamento) 95%

TROUBLESHOOTING Starter motor won‘t turn • Fuse burned out • Weak battery • Faulty ignition switch • Faulty starter clutch • Faulty front or rear stop switch • Faulty starter relay • Poorly connected, broken or shorted wire • Faulty starter motor • Faulty change gear control unit Lack of power • Weak battery • Loose wire or connection • Foreign matter stuck in starter motor or gear Starter motor rotates but engine does not start • Faulty starter clutch • Starter motor rotates reversely • Weak battery 18-2 18.

https://www.fichier-pdf.fr/2013/03/14/mxu250-cap18-imp-avviamento/

14/03/2013 www.fichier-pdf.fr

ATV250-18 (imp avviamento) 94%

TROUBLESHOOTING Starter motor won‘t turn • Fuse burned out • Weak battery • Faulty ignition switch • Faulty starter clutch • Faulty front or rear stop switch • Faulty starter relay • Poorly connected, broken or shorted wire • Faulty starter motor • Faulty change gear control unit Lack of power • Weak battery • Loose wire or connection • Foreign matter stuck in starter motor or gear Starter motor rotates but engine does not start • Faulty starter clutch • Starter motor rotates reversely • Weak battery 18-2 18.

https://www.fichier-pdf.fr/2013/03/14/atv250-18-imp-avviamento/

14/03/2013 www.fichier-pdf.fr

KXR50 cap 16 (imp avviamento) 94%

TROUBLESHOOTING Starter motor won‘t turn • Fuse burned out • Weak battery • Faulty ignition switch • Faulty starter clutch • Faulty front or rear stop switch • Faulty starter relay • Poorly connected, broken or shorted wire • Faulty starter motor • Faulty change gear control unit Lack of power • Weak battery • Loose wire or connection • Foreign matter stuck in starter motor or gear Starter motor rotates but engine does not start • Faulty starter clutch • Starter motor rotates reversely • Weak battery 16-2 16.

https://www.fichier-pdf.fr/2013/03/18/kxr50-cap-16-imp-avviamento/

18/03/2013 www.fichier-pdf.fr

MXer50 cap 16 (imp avviamento) 93%

TROUBLESHOOTING Starter motor won‘t turn • Fuse burned out • Weak battery • Faulty ignition switch • Faulty starter clutch • Faulty front or rear stop switch • Faulty starter relay • Poorly connected, broken or shorted wire • Faulty starter motor Lack of power • Weak battery • Loose wire or connection • Foreign matter stuck in starter motor or gear Starter motor rotates but engine does not start • Faulty starter clutch • Starter motor rotates reversely • Weak battery 16-2 16.

https://www.fichier-pdf.fr/2013/03/18/mxer50-cap-16-imp-avviamento/

18/03/2013 www.fichier-pdf.fr

KXR50 cap 05 (alimentazione) 93%

FUEL SYSTEM Mongoose/KXR 90/50 SPECIAL TOOL Float level gauge TROUBLESHOOTING Engine cranks but won’t start • No fuel in tank • No fuel to carburetor • Cylinder flooded with fuel • No spark at plug • Clogged air cleaner • Intake air leak • Improper throttle operation Engine idles roughly, stalls or runs poorly • Faulty auto bystarter • Ignition malfunction • Faulty carburetor • Poor quality fuel • Lean or rich mixture • Incorrect idle speed Misfiring during acceleration • Faulty ignition system • Faulty carburetor Backfiring at deceleration • Float level too low • Incorrectly adjusted carburetor • Faulty exhaust muffler 5-3 Engine lacks power • Clogged air cleaner • Faulty carburetor • Faulty ignition system Lean mixture • Clogged carburetor fuel jets • Float level too low • Intake air leak • Clogged fuel tank cap breather hole • Bent, kinked or restricted fuel line Rich mixture • Float level too high • Clogged air jets • Clogged air cleaner 5.

https://www.fichier-pdf.fr/2013/03/18/kxr50-cap-05-alimentazione/

18/03/2013 www.fichier-pdf.fr

MXU250 cap12 (imp raffreddamento) 92%

SPECIAL TOOL Mechanical seal driver TORQUE VALUES Water pump impeller Water pump cover bolt 1.2 kgf-m (12 Nm, 8.6 lbf-ft) 1 kgf-m (10 Nm, 7.2 lbf-ft) TROUBLESHOOTING Engine temperature too high • Faulty temperature gauge or thermosensor • Faulty radiator cap • Faulty thermostat • Insufficient coolant • Passages blocked in hoses or water jacket • Clogged radiator fins • Passages blocked in radiator • Faulty water pump Temperature gauge pointer does not register the correct coolant temperature • Faulty temperature gauge or thermosensor • Faulty thermostat 12-1 Coolant leaks • Faulty pump mechanical (water) seal • Deteriorated O-rings • Damaged or deteriorated water hoses 12.

https://www.fichier-pdf.fr/2013/03/14/mxu250-cap12-imp-raffreddamento/

14/03/2013 www.fichier-pdf.fr

ATV250-12 (imp raffreddamento) 92%

SPECIAL TOOL Mechanical seal driver TORQUE VALUES Water pump impeller Water pump cover bolt 1.0_ 1.4kgf-m 0.8_ 1.2kgf-m TROUBLESHOOTING Engine temperature too high • Faulty temperature gauge or thermosensor • Faulty radiator cap • Faulty thermostat • Insufficient coolant • Passages blocked in hoses or water jacket • Clogged radiator fins • Passages blocked in radiator • Faulty water pump Temperature gauge pointer does not register the correct coolant temperature • Faulty temperature gauge or thermosensor • Faulty thermostat 12-1 Coolant leaks • Faulty pump mechanical (water) seal • Deteriorated O-rings • Damaged or deteriorated water hoses 12.

https://www.fichier-pdf.fr/2013/03/14/atv250-12-imp-raffreddamento/

14/03/2013 www.fichier-pdf.fr

MXU250 cap05 (imp alimentazione) 91%

FUEL SYSTEM MXU 250 SPECIAL TOOL Float level gauge TROUBLESHOOTING Engine cranks but won’t start • No fuel in tank • No fuel to carburetor • Cylinder flooded with fuel • No spark at plug • Clogged air cleaner • Intake air leak • Improper throttle operation Engine idles roughly, stalls or runs poorly • Excessively used choke • Ignition malfunction • Faulty carburetor • Poor quality fuel • Lean or rich mixture • Incorrect idle speed Misfiring during acceleration • Faulty ignition system • Faulty carburetor Backfiring at deceleration • Float level too low • Incorrectly adjusted carburetor • Faulty exhaust muffler 5-3 Engine lacks power • Clogged air cleaner • Faulty carburetor • Faulty ignition system Lean mixture • Clogged carburetor fuel jets • Float level too low • Intake air leak • Clogged fuel tank cap breather hole • Kinked or restricted fuel line Rich mixture • Float level too high • Clogged air jets • Clogged air cleaner 5.

https://www.fichier-pdf.fr/2013/03/14/mxu250-cap05-imp-alimentazione/

14/03/2013 www.fichier-pdf.fr

ATV250-05 (carburante) 91%

FUEL SYSTEM Mongoose/KXR 250 SPECIAL TOOL Float level gauge TROUBLESHOOTING Engine cranks but won’t start • No fuel in tank • No fuel to carburetor • Cylinder flooded with fuel • No spark at plug • Clogged air cleaner • Intake air leak • Improper throttle operation Engine idles roughly, stalls or runs poorly • Excessively used choke • Ignition malfunction • Faulty carburetor • Poor quality fuel • Lean or rich mixture • Incorrect idle speed Misfiring during acceleration • Faulty ignition system • Faulty carburetor Backfiring at deceleration • Float level too low • Incorrectly adjusted carburetor • Faulty exhaust muffler 5-3 Engine lacks power • Clogged air cleaner • Faulty carburetor • Faulty ignition system Lean mixture • Clogged carburetor fuel jets • Float level too low • Intake air leak • Clogged fuel tank cap breather hole • Kinked or restricted fuel line Rich mixture • Float level too high • Clogged air jets • Clogged air cleaner 5.

https://www.fichier-pdf.fr/2013/03/14/atv250-05-carburante/

14/03/2013 www.fichier-pdf.fr

chen2015 89%

However, as the fault degree enlarges, both the current of faulty-branch and the eccentricity of Park’s vector trajectory increase.

https://www.fichier-pdf.fr/2018/02/05/chen2015/

05/02/2018 www.fichier-pdf.fr

MXU250 cap16 (imp ricarica) 85%

GENERATOR MXU 250 TESTING INSTRUMENTS Electric tester TROUBLESHOOTING No power • Dead battery • Disconnected battery cable • Fuse burned out • Faulty ignition switch Intermittent power • Loose battery cable connection • Loose charging system connection • Loose connection or short circuit in lighting system Low power • Weak battery • Loose battery connection • Charging system failure • Faulty regulator/rectifier Charging system failure • Loose, broken or shorted wire or connector • Faulty regulator/rectifier • Faulty A.C.

https://www.fichier-pdf.fr/2013/03/14/mxu250-cap16-imp-ricarica/

14/03/2013 www.fichier-pdf.fr

ATV250-16 (batteria e ricarica) 84%

GENERATOR Mongoose/KXR 250 TESTING INSTRUMENTS Electric tester TROUBLESHOOTING No power • Dead battery • Disconnected battery cable • Fuse burned out • Faulty ignition switch Intermittent power • Loose battery cable connection • Loose charging system connection • Loose connection or short circuit in lighting system Low power • Weak battery • Loose battery connection • Charging system failure • Faulty regulator/rectifier Charging system failure • Loose, broken or shorted wire or connector • Faulty regulator/rectifier • Faulty A.C.

https://www.fichier-pdf.fr/2013/03/14/atv250-16-batteria-e-ricarica/

14/03/2013 www.fichier-pdf.fr

KXR50 cap 14 (imp ricarica) 84%

YF-3051 TROUBLESHOOTING No power • Dead battery • Disconnected battery cable • Fuse burned out • Faulty ignition switch Intermittent power • Loose battery cable connection • Loose charging system connection • Loose connection or short circuit in lighting system Low power • Weak battery • Loose battery connection • Charging system failure • Faulty regulator/rectifier Charging system failure • Loose, broken or shorted wire or connector • Faulty regulator/rectifier • Faulty A.C.

https://www.fichier-pdf.fr/2013/03/18/kxr50-cap-14-imp-ricarica/

18/03/2013 www.fichier-pdf.fr

MXer50 cap 14 (imp ricarica) 83%

GENERATOR TORQUE VALUES Regulator/Rectifier lock nut MX’er 50 0.7~1.1kgf-m TESTING INSTRUMENTS Kowa electric tester Sanwa electric tester TROUBLESHOOTING No power • Dead battery • Disconnected battery cable • Fuse burned out • Faulty ignition switch Intermittent power • Loose battery cable connection • Loose charging system connection • Loose connection or short circuit in lighting system Low power • Weak battery • Loose battery connection • Charging system failure • Faulty regulator/rectifier Charging system failure • Loose, broken or shorted wire or connector • Faulty regulator/rectifier • Faulty A.C.

https://www.fichier-pdf.fr/2013/03/18/mxer50-cap-14-imp-ricarica/

18/03/2013 www.fichier-pdf.fr

MXer50 cap 05 (alimentazione) 83%

Identification number Float level Main jet Slow jet Air screw opening Idle speed Throttle grip free play SPECIAL TOOL Float level gauge TROUBLESHOOTING Engine does not start • No fuel in tank • Too much fuel getting to cylinder • Clogged fuel filter • Clogged air cleaner Lean mixture • Clogged fuel jets • Faulty float valve • Clogged fuel cap vent • Float level too low • Clogged fuel filter • Clogged air cleaner • Bent, kinked or restricted fuel line Engine idles roughly, stalls or runs poorly • Incorrect idle speed • Clogged air cleaner • Ignition malfunction • Intake air leaks • Compression too low • Fuel contaminated • Incorrectly adjusted air screw • Faulty reed valve • Incorrect float level • Clogged fuel jets Rich mixture • Faulty float valve • Float level too high • Clogged air jets 5-2 5.

https://www.fichier-pdf.fr/2013/03/18/mxer50-cap-05-alimentazione/

18/03/2013 www.fichier-pdf.fr

MXer50 cap 17 (luci) 76%

TROUBLESHOOTING Lights do not come on when ignition switch is “ON” • Faulty ignition switch • Fuse burned out • Weak battery • Burned bulb • Faulty switch • Poorly connected, broken or shorted wire Engine starts but stalls during idling • Clogged carburetor 17-2 17.

https://www.fichier-pdf.fr/2013/03/18/mxer50-cap-17-luci/

18/03/2013 www.fichier-pdf.fr

ATV250-15 (ruota post, sps) 75%

SPECIFICATIONS Item Rear wheel Rim run out TORQUE VALUES Rear wheel nut Rear shock absorber upper mount bolt Rear shock absorber lower mount bolt Rear fork axle Rear wheel hub nut Rear wheel shaft nut Caliper holder bolt Radial Axial Standard (mm) æ æ Service Limit (mm) 2.0 2.0 5.0_ 6.0kgf-m 3.5_ 4.5kgf-m 3.5_ 4.5kgf-m 6.0_ 8.0kgf-m 6.0_ 8.0kgf-m 11.0_ 13.0kgf-m 1.8_ 2.5kgf-m SPECIAL TOOLS Nut wrench F010 TROUBLESHOOTING Rear wheel wobbling • Bent rim • Faulty tire • Axle not tightened properly Soft rear shock absorber • Weak shock absorber spring • Faulty damper 15-2 15.

https://www.fichier-pdf.fr/2013/03/14/atv250-15-ruota-post-sps/

14/03/2013 www.fichier-pdf.fr

MXU250 cap15 (ruota sosp post) (1) 75%

mm (in) SPECIFICATIONS Item Rear wheel Rim run out TORQUE VALUES Rear wheel nut Rear shock absorber upper mount bolt Rear shock absorber lower mount bolt Rear fork axle Rear wheel hub nut Rear wheel shaft nut Caliper holder bolt Radial Axial Standard ⎯ ⎯ Service Limit 2 (0.08) 2 (0.08) 4.5 kgf-m (45 Nm, 32 lbf-ft) 4 kgf-m (40 Nm, 29 lbf-ft) 4 kgf-m (40 Nm, 29 lbf-ft) 7 kgf-m (70 Nm, 52 lbf-ft) 10 kgf-m (100 Nm, 72 lbf-ft) 12 kgf-m (120 Nm, 86 lbf-ft) 2.2 kgf-m (22 Nm, 16 lbg-ft) SPECIAL TOOLS Nut wrench F010 TROUBLESHOOTING Rear wheel wobbling • Bent rim • Faulty tire • Axle not tightened properly Soft rear shock absorber • Weak shock absorber spring • Faulty damper 15-2 15.

https://www.fichier-pdf.fr/2013/03/14/mxu250-cap15-ruota-sosp-post-1/

14/03/2013 www.fichier-pdf.fr

KXR50 cap 13 (ruota freno post) 71%

REAR WHEEL/SWING ARM/ HYDRAULIC BRAKE TROUBLESHOOTING Rear wheel wobbling • Bent rim • Faulty tire • Axle not tightened properly Soft rear shock absorber • Weak shock absorber spring • Faulty damper Loose brake lever (Disk Brake) • Air in hydraulic brake system • Brake fluid level too low • Hydraulic brake system leakage Hard braking (Disk Brake) • Seized hydraulic brake system • Seized piston Brake noise (Disk Brake) • Contaminated brake pad surface • Excessive brake disk run out • Incorrectly installed caliper • Brake disk or wheel not aligned Poor brake performance (Disk Brake) • Air in brake system • Deteriorated brake fluid • Contaminated brake pads and brake disk • Worn brake pads • Worn brake master cylinder piston oil seal • Clogged brake fluid line • Deformed brake disk • Unevenly worn brake caliper 13-3 Mongoose/KXR 90/50 Poor brake performance (Drum Brake) • Brake not adjusted properly • Worn brake linings • Worn brake shoes at cam contacting area • Worn brake cam • Worn brake drum Tight brake lever (Disk Brake) •Seized piston •Clogged hydraulic brake system •Smooth or worn brake pad Poor brake performance (Disk Brake) Contaminated brake pad surface 13.

https://www.fichier-pdf.fr/2013/03/18/kxr50-cap-13-ruota-freno-post/

18/03/2013 www.fichier-pdf.fr

MXer50 cap 13 (ruota freno post) 70%

REAR WHEEL/SWING ARM/ HYDRAULIC BRAKE MX’er 50 SPECIAL TOOLS Nut wrench F010 TROUBLESHOOTING Rear wheel wobbling • Bent rim • Faulty tire • Axle not tightened properly Soft rear shock absorber • Weak shock absorber spring • Faulty damper Loose brake lever • Air in hydraulic brake system • Brake fluid level too low • Hydraulic brake system leakage Hard braking • Seized hydraulic brake system • Seized piston Brake noise • Contaminated brake pad surface • Excessive brake disk run out • Incorrectly installed caliper • Brake disk or wheel not aligned Poor brake performance (Disk Brake) • Air in brake system • Deteriorated brake fluid • Contaminated brake pads and brake disk • Worn brake pads • Worn brake master cylinder piston oil seal • Clogged brake fluid line • Deformed brake disk • Unevenly worn brake caliper 13-3 Poor brake performance • Brake not adjusted properly • Worn brake linings • Worn brake shoes at cam contacting area • Worn brake cam • Worn brake drum Tight brake lever •Seized piston •Clogged hydraulic brake system •Smooth or worn brake pad Poor brake performance Contaminated brake pad surface 13.

https://www.fichier-pdf.fr/2013/03/18/mxer50-cap-13-ruota-freno-post/

18/03/2013 www.fichier-pdf.fr

ATR72-500 68%

a faulty Audio Control Panel (ACP) or a faulty Remote Control Audio Unit (RCAU) Take off and Landing:

https://www.fichier-pdf.fr/2016/09/04/atr72-500-1/

04/09/2016 www.fichier-pdf.fr