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KXR50 cap 11 (albero motore) 100%

11.CRANKSCASE/CRANKSHAFT Mongoose/KXR 90/50 11 __________________________________________________________________________________ __________________________________________________________________________________ __________________________________________________________________________________ __________________________________________________________________________________ __________________________________________________________________________________ CRANKCASE/CRANKSHAFT __________________________________________________________________________________ SERVICE INFORMATION -------------------------------------------- 11- 3 CRANKCASE/CRANKSHAFT (Mongoose/KXR 90)---------------- 11- 4 CRANKCASE/CRANKSHAFT (Mongoose/KXR 50)---------------- 11- 7 11 11-0 11.CRANKCASE/CRANKSHAFT Mongoose/KXR 90 11-1 Mongoose/KXR 90/50 11.CRANKSCASE/CRANKSHAFT Mongoose/KXR 90/50 Mongoose/KXR 50 11-2 11.CRANKCASE/CRANKSHAFT Mongoose/KXR 90/50 SERVICE INFORMATION GENERAL INSTRUCTIONS • This section covers crankcase separation to service the crankshaft.

https://www.fichier-pdf.fr/2013/03/18/kxr50-cap-11-albero-motore/

18/03/2013 www.fichier-pdf.fr

KXR50 cap 04 (lubrificazione) 99%

LUBRICATION SYSTEM Mongoose/KXR 90/50 4 __________________________________________________________________________________ __________________________________________________________________________________ __________________________________________________________________________________ 4 __________________________________________________________________________________ __________________________________________________________________________________ LUBRICATION SYSTEM __________________________________________________________________________________ SERVICE INFORMATION (Mongoose/KXR 90)-------------------SERVICE INFORMATION (Mongoose/KXR 50)-------------------ENGINE OIL/OIL FILTER (Mongoose/KXR 90)-------------------OIL PUMP BLEEDING (Mongoose/KXR 50)-----------------------OIL TANK (Mongoose/KXR 50)--------------------------------------OIL PUMP (Mongoose/KXR 50)--------------------------------------OIL FILTER CLEANING (Mongoose/KXR 50) --------------------- 4- 3 4- 4 4- 5 4- 9 4-10 4-11 4-12 4-0 4.

https://www.fichier-pdf.fr/2013/03/18/kxr50-cap-04-lubrificazione/

18/03/2013 www.fichier-pdf.fr

KXR50 cap 08 (cilindro pistone) 98%

CYLINDER/PISTON Mongoose/KXR 90/50 8 __________________________________________________________________________________ __________________________________________________________________________________ __________________________________________________________________________________ __________________________________________________________________________________ __________________________________________________________________________________ CYLINDER /PISTON __________________________________________________________________________________ SERVICE INFORMATION (Mongoose/KXR 90)-------------------SERVICE INFORMATION (Mongoose/KXR 50)-------------------CYLINDER/PISTON (Mongoose/KXR 90) --------------------------CYLINDER HEAD (Mongoose/KXR 50) ----------------------------CYLINDER/PISTON (Mongoose/KXR 50) --------------------------- 8- 3 8- 4 8- 5 8-10 8-13 8 8-0 8.

https://www.fichier-pdf.fr/2013/03/18/kxr50-cap-08-cilindro-pistone/

18/03/2013 www.fichier-pdf.fr

KXR50 cap 07 (testa cilindro valvole) 96%

CYLINDER HEAD/VALVES (Mongoose/KXR 90) Mongoose/KXR 90/50 7 __________________________________________________________________________________ __________________________________________________________________________________ __________________________________________________________________________________ __________________________________________________________________________________ __________________________________________________________________________________ CYLINDER HEAD/VALVES (Mongoose/KXR 90) 7 __________________________________________________________________________________ SERVICE INFORMATION -------------------------------------------CYLINDER HEAD COVER-------------------------------------------CAMSHAFT/CAMSHAFT HOLDER --------------------------------CYLINDER HEAD------------------------------------------------------ 7- 2 7- 4 7- 4 7- 9 7-0 7.

https://www.fichier-pdf.fr/2013/03/18/kxr50-cap-07-testa-cilindro-valvole/

18/03/2013 www.fichier-pdf.fr

KXR50 cap 15 (imp accensione) 96%

IGNITION SYSTEM Mongoose/KXR 90/50 15 __________________________________________________________________________________ __________________________________________________________________________________ 15 __________________________________________________________________________________ __________________________________________________________________________________ __________________________________________________________________________________ IGNITION SYSTEM __________________________________________________________________________________ SERVICE INFORMATION -------------------------------------------- 15CDI UNIT INSPECTION----------------------------------------------- 15IGNITION COIL -------------------------------------------------------- 15PULSER COIL----------------------------------------------------------- 15IGNITION TIMING INSPECTION ----------------------------------- 15- 3 5 7 8 8 15-0 15.

https://www.fichier-pdf.fr/2013/03/18/kxr50-cap-15-imp-accensione/

18/03/2013 www.fichier-pdf.fr

KXR50 cap 03 (manutenzione) 96%

INSPECTION/ADJUSTMENT Mongoose/KXR 90/50 3 __________________________________________________________________________________ __________________________________________________________________________________ 3 __________________________________________________________________________________ __________________________________________________________________________________ __________________________________________________________________________________ INSPECTION/ADJUSTMENT __________________________________________________________________________________ SERVICE INFORMATION -------------------------------------------MAINTENANCE SCHEDULE ---------------------------------------FUEL LINE/THROTTLE OPERATION-----------------------------AIR CLEANER ---------------------------------------------------------SPARK PLUG/CYLINDER COMPRESSION -----------------------VALVE CLEARANCE (Mongoose/KXR 90)------------------------CARBURETOR IDLE SPEED ----------------------------------------ENGINE OIL (Mongoose/KXR 90)-----------------------------------TRANSMISSION OIL -------------------------------------------------DRIVE BELT/BRAKE SHOES/BRAKE PADS/BRAKE FLUID -BRAKE LEVER FREE PLAY ----------------------------------------STEERING SYSTEM INSPECTION --------------------------------TOE-IN ADJUSTMENT-----------------------------------------------WHEELS/TIRES -------------------------------------------------------DRIVE CHAIN SLACK ADJUSTMENT ----------------------------CABLE INSPECTION AND LUBRICATION ----------------------FRONT SUSPENSION LUBRICATION-----------------------------HEADLIGHT BEAM ADJUSTMENT (ON ROAD ONLY) -------BRAKE PEDAL ADJUSTMENT (KXR 90 ON ROAD ONLY)---BRAKE FULID (KXR 90 ON ROAD ONLY)------------------------ 3- 1 3- 3 3- 4 3- 5 3- 7 3- 8 3- 8 3- 9 3-11 3-12 3-13 3-14 3-15 3-16 3-17 3-19 3-19 3-20 3-20 3-21 3-0 3.

https://www.fichier-pdf.fr/2013/03/18/kxr50-cap-03-manutenzione/

18/03/2013 www.fichier-pdf.fr

KXR50 cap 06 (rimozione motore) 96%

ENGINE REMOVAL Mongoose/KXR 90/50 6 __________________________________________________________________________________ __________________________________________________________________________________ __________________________________________________________________________________ __________________________________________________________________________________ __________________________________________________________________________________ 6 ENGINE REMOVAL __________________________________________________________________________________ SERVICE INFORMATION -------------------------------------------- 6- 1 ENGINE REMOVAL (Mongoose/KXR 90)--------------------------- 6- 2 ENGINE REMOVAL (Mongoose/KXR 50)--------------------------- 6- 4 6-0 6.

https://www.fichier-pdf.fr/2013/03/18/kxr50-cap-06-rimozione-motore/

18/03/2013 www.fichier-pdf.fr

KXR50 cap 16 (imp avviamento) 96%

STARTING SYSTEM Mongoose/KXR 90/50 16 __________________________________________________________________________________ __________________________________________________________________________________ __________________________________________________________________________________ 16 __________________________________________________________________________________ __________________________________________________________________________________ STARTING SYSTEM __________________________________________________________________________________ SERVICE INFORMATION -------------------------------------------- 16STARTER MOTOR ----------------------------------------------------- 16STARTER RELAY------------------------------------------------------ 16STARTER CLUTCH (Mongoose/KXR 90) --------------------------- 16STARTER PINION (Mongoose/KXR 50) ----------------------------- 16- 2 3 6 7 9 16-0 16.

https://www.fichier-pdf.fr/2013/03/18/kxr50-cap-16-imp-avviamento/

18/03/2013 www.fichier-pdf.fr

KXR50 cap 09 (trasmissione) 95%

DRIVE AND DRIVEN PULLEYS Mongoose/KXR 90/50 9 DRIVE AND DRIVEN PULLEYS SERVICE INFORMATION ...........................................................9-2 LEFT CRANKCASE COVER/KICK STARTER..............................9-4 DRIVE PULLEY ..........................................................................9-7 9 CLUTCH/DRIVEN PULLEY.........................................................9-9 9-0 9.

https://www.fichier-pdf.fr/2013/03/18/kxr50-cap-09-trasmissione/

18/03/2013 www.fichier-pdf.fr

KXR50 cap 05 (alimentazione) 94%

FUEL SYSTEM Mongoose/KXR 90/50 5 __________________________________________________________________________________ __________________________________________________________________________________ __________________________________________________________________________________ __________________________________________________________________________________ 5 __________________________________________________________________________________ FUEL SYSTEM __________________________________________________________________________________ SERVICE INFORMATION -------------------------------------------FUEL TANK------------------------------------------------------------FUEL VALVE REMOVAL -------------------------------------------THROTTLE VALVE ----------------------------------------------------AIR CLEANER ---------------------------------------------------------CARBURETOR ---------------------------------------------------------REED VAVLE (Mongoose/KXR 50) ---------------------------------- 5- 2 5- 4 5- 4 5- 7 5- 9 5-11 5-16 5-0 5.

https://www.fichier-pdf.fr/2013/03/18/kxr50-cap-05-alimentazione/

18/03/2013 www.fichier-pdf.fr

KXR50 cap 01 (info generali) 93%

GENERAL INFORMATION Mongoose/KXR 90/50 1 1 __________________________________________________________________________________ __________________________________________________________________________________ __________________________________________________________________________________ __________________________________________________________________________________ __________________________________________________________________________________ GENERAL INFORMATION __________________________________________________________________________________ SERIAL NUMBER -----------------------------------------------------SPECIFICATIONS -----------------------------------------------------SERVICE PRECAUTIONS--------------------------------------------TORQUE VALUES ----------------------------------------------------SPECIAL TOOLS ------------------------------------------------------LUBRICATION POINTS----------------------------------------------CABLE &

https://www.fichier-pdf.fr/2013/03/18/kxr50-cap-01-info-generali/

18/03/2013 www.fichier-pdf.fr

KXR50 cap 02 (plastiche marmitta) 92%

FRAME COVERS/EXHAUST MUFFLER Mongoose/KXR 90/50 2 __________________________________________________________________________________ 2 __________________________________________________________________________________ __________________________________________________________________________________ __________________________________________________________________________________ __________________________________________________________________________________ FRAME COVERS/EXHAUST MUFFLER __________________________________________________________________________________ SERVICE INFORMATION -------------------------------------------FRAME COVERS ------------------------------------------------------EXHAUST MUFFLER REMOVAL ----------------------------------TAILLIGHT BULB ----------------------------------------------------- 2- 2 2- 3 2- 7 2- 8 2-0 2.

https://www.fichier-pdf.fr/2013/03/18/kxr50-cap-02-plastiche-marmitta/

18/03/2013 www.fichier-pdf.fr

KXR50 cap 14 (imp ricarica) 91%

GENERATOR Mongoose/KXR 90/50 14 __________________________________________________________________________________ 14 __________________________________________________________________________________ __________________________________________________________________________________ __________________________________________________________________________________ __________________________________________________________________________________ BATTER/CHARGING SYSTEM/ A.C.

https://www.fichier-pdf.fr/2013/03/18/kxr50-cap-14-imp-ricarica/

18/03/2013 www.fichier-pdf.fr

ATV250-11 (carter e controalbero) 91%

11.CRANKSCASE/CRANKSHAFT/ BALANCE SHAFT Mongoose/KXR 250 11 __________________________________________________________________________________ __________________________________________________________________________________ __________________________________________________________________________________ __________________________________________________________________________________ __________________________________________________________________________________ CRANKCASE/CRANKSHAFT/BALANCE SHAFT __________________________________________________________________________________ SERVICE INFORMATION -------------------------------------------- 11- 2 TROUBLESHOOTING ------------------------------------------------- 11- 2 CRANKCASE/CRANKSHAFT/BALANCE SHAFT----------------- 11- 3 11 11-0 11.CRANKCASE/CRANKSHAFT/ BALANCE SHAFT 11-1 Mongoose/KXR 250 11.CRANKSCASE/CRANKSHAFT/ BALANCE SHAFT Mongoose/KXR 250 SERVICE INFORMATION GENERAL INSTRUCTIONS • This section covers crankcase separation to service the crankshaft.

https://www.fichier-pdf.fr/2013/03/14/atv250-11-carter-e-controalbero/

14/03/2013 www.fichier-pdf.fr

KXR50 cap 10 (riduzione finale) 91%

10.FINAL REDUCTION/ TRANSMISSION SYSTEM Mongoose/KXR 90/50 10 __________________________________________________________________________________ __________________________________________________________________________________ __________________________________________________________________________________ __________________________________________________________________________________ __________________________________________________________________________________ FINAL REDUCTION/TRANSMISSION SYSTEM __________________________________________________________________________________ SERVICE INFORMATION -------------------------------------------- 10- 2 TRANSMISSION CASE COVER------------------------------------------ 10- 3 10 10-0 10.FINAL REDUCTION/ TRANSMISSION SYSTEM 10-1 Mongoose/KXR 90/50 10.FINAL REDUCTION/ TRANSMISSION SYSTEM Mongoose/KXR 90/50 SERVICE INFORMATION GENERAL INSTRUCTIONS • The transmission system can be serviced with the engine installed in the frame.

https://www.fichier-pdf.fr/2013/03/18/kxr50-cap-10-riduzione-finale/

18/03/2013 www.fichier-pdf.fr

ATV250-02 (PP e marmitta) 90%

FRAME COVERS/EXHAUST MUFFLER Mongoose/KXR 250 2 __________________________________________________________________________________ 2 __________________________________________________________________________________ __________________________________________________________________________________ __________________________________________________________________________________ __________________________________________________________________________________ FRAME COVERS/EXHAUST MUFFLER __________________________________________________________________________________ SERVICE INFORMATION -------------------------------------------TROUBLESHOOTING ------------------------------------------------FRAME COVERS ------------------------------------------------------EXHAUST MUFFLER REMOVAL ----------------------------------- 2- 2 2- 2 2- 3 2- 7 2-0 2.

https://www.fichier-pdf.fr/2013/03/14/atv250-02-pp-e-marmitta/

14/03/2013 www.fichier-pdf.fr

ATV250-04 (lubrificazione) 90%

LUBRICATION SYSTEM Mongoose/KXR 250 4 __________________________________________________________________________________ __________________________________________________________________________________ __________________________________________________________________________________ 4 __________________________________________________________________________________ __________________________________________________________________________________ LUBRICATION SYSTEM __________________________________________________________________________________ SERVICE INFORMATION -------------------------------------------TROUBLESHOOTING ------------------------------------------------ENGINE OIL/OIL FILTER -------------------------------------------OIL PUMP --------------------------------------------------------------- 4- 2 4- 2 4- 3 4- 3 4-0 4.

https://www.fichier-pdf.fr/2013/03/14/atv250-04-lubrificazione/

14/03/2013 www.fichier-pdf.fr

ATV250-06 (rimozione motore) 90%

ENGINE REMOVAL Mongoose/KXR 250 6 __________________________________________________________________________________ __________________________________________________________________________________ __________________________________________________________________________________ __________________________________________________________________________________ __________________________________________________________________________________ 6 ENGINE REMOVAL __________________________________________________________________________________ SERVICE INFORMATION -------------------------------------------- 6- 1 ENGINE REMOVAL --------------------------------------------------- 6- 2 6-0 6.

https://www.fichier-pdf.fr/2013/03/14/atv250-06-rimozione-motore/

14/03/2013 www.fichier-pdf.fr

ATV250-10 (riduzione finale) 90%

10.FINAL REDUCTION/ TRANSMISSION SYSTEM Mongoose/KXR 250 10 __________________________________________________________________________________ __________________________________________________________________________________ __________________________________________________________________________________ __________________________________________________________________________________ __________________________________________________________________________________ FINAL REDUCTION/TRANSMISSION SYSTEM __________________________________________________________________________________ SERVICE INFORMATION -------------------------------------------- 10TROUBLESHOOTING ------------------------------------------------- 10TRANSMISSION CASE COVER------------------------------------------ 10TRANSMISSION-------------------------------------------------------- 10- 2 2 3 5 10 10-0 10.FINAL REDUCTION/ TRANSMISSION SYSTEM 10-1 Mongoose/KXR 250 10.FINAL REDUCTION/ TRANSMISSION SYSTEM Mongoose/KXR 250 SERVICE INFORMATION GENERAL INSTRUCTIONS • The transmission system can be serviced with the engine installed in the frame.

https://www.fichier-pdf.fr/2013/03/14/atv250-10-riduzione-finale/

14/03/2013 www.fichier-pdf.fr

ATV250-01 (info generali) 90%

GENERAL INFORMATION Mongoose/KXR 250 1 1 __________________________________________________________________________________ __________________________________________________________________________________ __________________________________________________________________________________ __________________________________________________________________________________ __________________________________________________________________________________ GENERAL INFORMATION __________________________________________________________________________________ SERIAL NUMBER -----------------------------------------------------SPECIFICATIONS -----------------------------------------------------SERVICE PRECAUTIONS--------------------------------------------TORQUE VALUES ----------------------------------------------------SPECIAL TOOLS ------------------------------------------------------LUBRICATION POINTS----------------------------------------------CABLE &

https://www.fichier-pdf.fr/2013/03/14/atv250-01-info-generali/

14/03/2013 www.fichier-pdf.fr

ATV250-08 (cilindro-pistone) 90%

CYLINDER/PISTON Mongoose/KXR 250 8 __________________________________________________________________________________ __________________________________________________________________________________ __________________________________________________________________________________ __________________________________________________________________________________ __________________________________________________________________________________ CYLINDER /PISTON __________________________________________________________________________________ SERVICE INFORMATION -------------------------------------------- 8- 2 TROUBLESHOOTING ------------------------------------------------- 8- 2 CYLINDER/PISTON---------------------------------------------------- 8- 4 8 8-0 8.

https://www.fichier-pdf.fr/2013/03/14/atv250-08-cilindro-pistone/

14/03/2013 www.fichier-pdf.fr

ATV250-15 (ruota post, sps) 90%

REAR WHEEL/AXLE/SUSPENSION Mongoose/KXR 250 15 __________________________________________________________________________________ __________________________________________________________________________________ 15 __________________________________________________________________________________ __________________________________________________________________________________ __________________________________________________________________________________ REAR WHEEL/AXLE/SUSPENSION __________________________________________________________________________________ SERVICE INFORMATION -------------------------------------------- 15- 2 TROUBLESHOOTING ------------------------------------------------- 15- 3 REAR WHEEL/AXLE/AXLE HUB ----------------------------------- 15- 3 REAR FORK/SWIM ARM/SHOCK ABSORBER -------------------- 15- 12 15-0 15.

https://www.fichier-pdf.fr/2013/03/14/atv250-15-ruota-post-sps/

14/03/2013 www.fichier-pdf.fr

ATV250-18 (imp avviamento) 90%

STARTING SYSTEM Mongoose/KXR 250 18 __________________________________________________________________________________ __________________________________________________________________________________ __________________________________________________________________________________ __________________________________________________________________________________ __________________________________________________________________________________ 18 STARTING SYSTEM __________________________________________________________________________________ SERVICE INFORMATION -------------------------------------------- 18TROUBLESHOOTING ------------------------------------------------- 18STARTER MOTOR ----------------------------------------------------- 18STARTER RELAY------------------------------------------------------ 18STARTER CLUTCH ---------------------------------------------------- 18- 2 2 3 6 7 18-0 18.

https://www.fichier-pdf.fr/2013/03/14/atv250-18-imp-avviamento/

14/03/2013 www.fichier-pdf.fr

KXR50 cap 12 (ruota freni sospens ant) 90%

FRONT WHEEL/FRONT BRAKE/FRONT SUSPENSION/STEERING SYSTEM Mongoose/KXR 90/50 12 __________________________________________________________________________________ __________________________________________________________________________________ __________________________________________________________________________________ __________________________________________________________________________________ __________________________________________________________________________________ FRONT WHEEL/FRONT BRAKE/ FRONT SUSPENSION\STEERING SYSTEM __________________________________________________________________________________ SERVICE INFORMATION -------------------------------------------- 12- 2 FRONT WHEEL--------------------------------------------------------- 12- 4 FRONT BRAKE --------------------------------------------------------- 12- 8 FRONT SUSPENSION ------------------------------------------------- 12-10 STEERING SYSTEM--------------------------------------------------- 12-13 TIE-ROD ----------------------------------------------------------------- 12-17 12 12-0 12.

https://www.fichier-pdf.fr/2013/03/18/kxr50-cap-12-ruota-freni-sospens-ant/

18/03/2013 www.fichier-pdf.fr

ATV250-09 (trasmissione) 89%

DRIVE AND DRIVEN PULLEYS Mongoose/KXR 250 9 DRIVE AND DRIVEN PULLEYS SERVICE INFORMATION ...........................................................9-2 TROUBLESHOOTING .................................................................9-2 LEFT CRANKCASE COVER ........................................................9-3 DRIVE PULLEY ..........................................................................9-4 9 CLUTCH/DRIVEN PULLEY.........................................................9-7 9-0 9.

https://www.fichier-pdf.fr/2013/03/14/atv250-09-trasmissione/

14/03/2013 www.fichier-pdf.fr