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zilco

driving

H A RN E S S

P ROD U C T

C A T A LOG U E

-

vol

4

Zilco Harness - Leading the Field
The conception of Zilco harness
came about from the idea of
replacing leather with synthetic
strapping. This was in Australia in
the early 1960's. Zilco International
has long since diversified into a
widely based equestrian company,
yet it has always remained true
to its ideology and continues to
innovate in the area of synthetic
saddlery. The original plastic coated
webbings have developed into
more complex and sophisticated
materials
including
mouldings
and synthetic leathers. Zilco takes
considerable pride in being a
pioneer of modern technology
for the benefit of horse and rider.
Design skills and workmanship are
applied with care and commitment
to the very highest of standards.

of regular driving harness began. It
was at this time that the first Zilco
harness was sold in the UK. This
makes Zilco driving harness a key
brand for over 40 years in both
countries. Since then, Zilco has
continued to become the choice
of serious competitors worldwide,
and is now a highly respected
brand at the highest levels of
competition in Australia, Europe
and North America.

The first Zilco driving harness dates
from the mid 1970's and was
produced in our Sydney (Australia)
factory. Thus, we were one of the
first, if not the first company to
make this type of harness. Racing
harness had already been made
since 1963, so expertise was already
well established when production

We have also benefited greatly from
advice from such highly respected
and successful drivers as George
Bowman Sr in the UK, with whom
we are still associated. We now
receive much advice and support
from the Australian horseman Boyd
Exell, who is headquartered in the
UK and is a hugely successful 4-in-

Highlights of the development
have included the transfer of the
factory to New Zealand in 1982,
the development of bespoke
manufacturing facilities in Asia
around 2002 and teaming up with
the experienced harness designer
Fiona Tedman in the UK.

hand competitor and coach. In
2012, Boyd entered the record
books with his fourth consecutive
FEI World Cup Driving Final win.
As we enter our 50th year, the aim of
Zilco in the field of driving harness is
to remain at the forefront of design
and development.

Table of Contents
Harness Types
Quick Glance Specifications
Choosing a Size

2
2
3

ZGB Harness
Australia

Zilco International Pty Ltd
ABN: 35 003 039 825

Sydney Office & Warehouse
7 Averill Street, RHODES NSW 2138
PO Box 126, CONCORD WEST NSW 2138
T: +61 02 8765 9999
F: +61 02 8765 9977
E: zilco@zilco.com.au

Sales within Australia
Toll Free: 1800 249 785 (outside Sydney)
T: (02) 8765 9986
F: (02) 8765 9955
E: sales@zilco.com.au

New Zealand
Zilco NZ Ltd

Christchurch Office & Warehouse
175 Maces Road, BROMLEY, CHRISTCHURCH
PO Box 19808, WOOLSTON 8241
T: +64 03 381 0270
F: +64 03 381 0276
E: sales@zilco.co.nz

Sales
Free phone: 0800 73 7372
Free fax: 0800 86 9452
E: sales@zilco.co.nz

Europe

Zilco Europe Ltd
Unit 1 Elizabeth House, Wornal Park
Menmarsh Road
Worminghall, Aylesbury
BUCKS HP18 9PH
ENGLAND
T: +44 1844 338 623
F: +44 1844 338 921
E: sales@zilcoeurope.com

Find us on Facebook!

www.zilco.net
www.zilcoharness.com
Cover Image: Boyd Exell - Equitana Australia 2011
Courtesy of Julie Wilson Equestrian Photography

Introduction
Single
Pair
Team

4
5
6-7
8-9

Elite Harness
Introduction
Single
Pair
Team

10
11
12-13
14-15

Classic Harness
Introduction
Single - Sliding Backband
Single
Pair
Tandem
Team

16
17
18-19
20-21
22-23
24-25

SL Harness
Introduction
SL Shetland
Sportz Shetland
SL Mini

26
27
28
29

Tedex Harness
Introduction
Single
Donkey

30
31
32

Harness Parts - ZGB, Elite & Classic
Bridles & Parts
Blinkers
Reins & Rein Accessories
Breastplates & Parts
Breastplates - Empathy
Saddles & Parts
Girths, Martingales, Belly Bands
Breeching & Breeching Straps
Trace Carry Straps
Traces & Accessories
Cruppers & Docks
Pole Straps, Coupling Straps

Accessories

Pads & Liners
Driver Accessories
Carriage Accessories
Harness Accessories
Training Aids & Underhalters
Horse Boots
Gear Bags
Harness Driving Bits

Index

34-36
37
38-42
43-46
47-49
50-53
54
55-56
56
57
58
59

60-61
62-63
64
65
66
67
68
69-71

72-73

Zilco sell only to legitimate distributors in many countries.
Zilco would like to thank Bennington Carriages, Mike Watts,
Julie Wilson and all the drivers and horses illustrated in this brochure
for their assistance. No reproduction of photographs allowed unless
by written permission.

SL Shetland - Single, Pair or Team

ZGB - Single, Pair or Team

• We acknowledge the generous help and advice received in the past from the
world renowned four-in-hand driver, “George Bowman Snr”.
• Made for the toughest marathon conditions with built-in versatility between
single, pair and team.
• Easy conversion from single to pair with the addition of few extra parts.
• Choice of detachable colour trim for breastplate and coloured browband to suit
marathon colours.
• Suitable for: competition, commercial and pleasure. Also trainers, particularly
those working from single to pair frequently.

Elite- Single, Pair or Team

• Same construction as ZGB but with detachable traces that buckle into the
breastplate in the traditional style.
• Choice of detachable colour trim for breastplate and coloured browband to suit
marathon colours.
• Suitable for: the toughest marathon conditions or any type of driving where a
traditionally styled breastplate is preferred.

Classic - Single, Pair, Tandem or Team

• The original ZILCO driving harness popular for all types of driving. Equally at
home in the dressage arena, or the toughest of marathons.
• Choice of detachable colour trim for breastplate and coloured browband to suit
marathon colours.
• Choice of different trace ends and lengths to suit various vehicles.
• Suitable for: pleasure, dressage, leisure or marathon driving.

• Based on the ZILCO CLASSIC harness with traditional breastplate and traces.
• Elegantly proportioned to suit Shetlands and Small Ponies up to 12hh (120cm)
• Traditionally shaped breastplate and breeching for a more elegant and
traditional style in the show ring.
• Bridle has special design features to suit Shetland and Pony heads.
• Suitable for: pleasure or show driving

SL Sportz - Single Only

• Based on the ZILCO CLASSIC harness with empathy contour style
breastplate.
• Sporty Empathy contour breastplate and integral traces with generous
adjustment at the vehicle end.
• Breeching has a single hip strap and an adjustable breeching seat to make
the harness more versatile across a range of different ponies whether fine or
stocky.
• Suitable for: marathon or scurry driving

SL Mini - Single Only

• Based on the ZILCO CLASSIC harness with traditionally styled breastplate
and traces.
• Elegantly proportioned to suit Miniature ponies up to 10hh.
• Breeching has a single hip strap and an adjustable breeching seat to make
the harness more versatile across a range of different ponies whether fine or
stocky.
• Suitable for: pleasure or show driving

Tedex - Single Only

• Highly popular as a beginner’s harness.
• Five sizes from Shetland to Extra Full Size. Donkey size also available.
• Inexpensive but well designed as made from soft and flexible materials which
are light, supple and offer easy adjustment.
• Suitable for: club level competition, pleasure and leisure driving.

Quick Glance Specifications for all Driving Harness Types
Trace endings (standard in sets)

ZGB

Elite

Classic

SL

SL Mini

SL Sportz

Tedex
Dees

Dees

Dees

Slot & Dee

Slot & Dee

Slot & Dee

Dees

Trace carriers (single harness)

4

4

4

4

4

4

Trace carriers (pairs harness)

4

4

4

4

Sliding backband (for 2 wheelers)
Flexible saddle tree

Optional
4

4

4

Treeless Saddle

4
Optional

Optional

4

4

4

Standard

Standard

Standard

Fixed saddle tree
Tugs (shaft loop) options

4
Quick Release

Quick Release

Quick Release

Tilbury tugs (optional extra)

4

4

4

Single to pair adaption

4

4

4

Pair to single adaption

4

4

4

Adjustable saddle pads

4

4

4

Flash noseband included

4

4

4

Team harness

4

4

4

4

Stainless steel fittings

4

4

4

4

4

4

4

Colour Trim option

4

4

4

Spare parts available

4

4

4

4

4

4

4

Pairs Breastplate suitable for both sides of pole

4

4

4

4

Tandem harness

Standard

4

4

SIZES AVAILABLE
Miniature

4

4

Donkey

4

Shetland

4

Pony

2

4

4

4

4

Cob

4

4

4

4

Full Size

4

4

4

4

Extra Full Size

4

4

4

LEADING THE FIELD
Zilco Driving Harness has continued to be the choice
of serious competitors worldwide.

Zilco is a highly respected brand at the highest level of competition in Europe, North
America, Australia and New Zealand. We remain at the forefront of design and
development and continue to offer innovative technology and extensive options.
View our full range online or download the full harness catalogue at
our dedicated harness website: www.zilcoharness.com
Choosing a Size: all sizes have generous adjustment

Choosing which size harness need not be complicated. Compare the height guide with the girth circumference guide to see which size offers you the best
range of adjustment. Please note that girth circumference is a more accurate gauge than height, as body size is always in proportion to this measurement.
Sizes By Girth Circumference

ZGB & ELITE

CLASSIC

Miniature

SL

Donkey

58-65" / 147-167cm

Shetland

43-67" / 110-170cm

Pony

58-65" / 147-167cm
65-70" / 167-177cm

61-77" / 156-196cm

61-77" / 156-196cm

Full Size

69-85" / 176-216cm

69-85" / 176-216cm

Extra Full Size

77-93" / 196-236cm

ZGB & ELITE

50-58" / 127-147cm

55-71" / 140-180cm

Cob

Sizes By Height

TEDEX

45-60" / 114-150cm

71-78" / 180-198cm
78-90" / 198-228cm

CLASSIC

Miniature

SL

TEDEX

Up to 10hh / 101cm

Donkey

Up to 13hh / 132cm

Shetland

Up to 12hh / 120cm

Pony

Up to 11hh / 112cm

Up to 13.2hh / 137cm

Up to 13hh / 132cm

Up to 15hh / 152cm

Up to 15hh / 152cm

Up to 14.2hh / 147cm

Full Size

Up to 16.2hh / 167cm

Up to 16.2hh / 167cm

Up to 16hh / 162cm

Extra Full Size

Over 16.2hh / 167cm

Cob

Over 16hh / 162cm

Measuring for the Best Harness Saddle Size
Firstly you should measure the girth circumference of your horse. You can then use the following guide to determine the correct saddle and girth combination
that will give you an optimum fit. All our saddles are made to the following size specifications:
Saddle Size
Mini
Shetland Treeless
Shetland Deluxe
Pony
Cob
Full
Extra Full

Shortest
Fitting
80cm (31 1⁄2")
75cm (29 1⁄2")
85cm (33 1⁄2")
100cm (39 1⁄3")
105cm (41 1⁄3")
115cm (45 1⁄4")
125cm (49 1⁄4")

Middle
Fitting
97cm (38")
105cm (52")
105cm (411⁄3")
120cm (47 1⁄4")
125cm (49 1⁄4")
135cm (53")
145cm (57")

Longest
Fitting
114cm (45")
135cm (53")
125cm (49 1⁄4")
140cm (55")
145cm (57")
155cm (61")
165cm (65 1⁄3")

EXAMPLE:
Pony with a girth circumference of 162cm.
Pony saddle middle holes (120cm) plus length of pony girth 40cm = 162cm
In this instance, a pony sized saddle with pony sized girth will give the perfect fit with plenty of adjustment if it gains
or loses weight.
EXAMPLE:
Horse with a girth circumference of 188cm.
Full Size saddle shortest fitting (115cm) plus length of Full Size girth (61cm) = 176cm
Full Size saddle middle holes (135cm) plus length of Full Size girth (61cm) = 196cm
Full Size saddle longest fitting (155cm) plus length of Full Size girth (61cm) = 216cm
In this instance, a full size saddle and girth would be OK, as the horse's girth circumference measurement falls
comfortably within the adjustment range.
If the measurements fall outside this range, then sometimes a different sized girth can provide the right solution.

3

ZGB Harness
ZGB is designed for the toughest marathon conditions.
Built in versatility between single, pair and team.
Suitable for
• Competition driving.
• Trainers, particularly those working from single to pair
frequently.
• Pleasure driving.
• Commercial driving
Safety & Convenience
• Quick releases fittings are included as standard, to facilitate
quick and easy harnessing for everyday convenience and for
quick unharnessing in emergency situations.
Quick release fittings are supplied as standard on tugs/shaft loops
(singles), wither to saddle connection strap, breeching straps and
martingale.

Maintenance
Wipe clean, or hose down. Or tub wash in warm soapy water.
Hang to dry. Zilco harness always maintains its strength
regardless of how wet or dirty it becomes from heavy use.

All in one. Adjustment is made from behind the horse, making it safer and more accessible when multiples are
harnessed. The breastplate is designed so that it can be used for Single, Pair or Team configuration. The rein ring
on the wither strap may be raised or lowered to suit the head carriage and conformation of individual horses
Different trace coupler designs are available to suit different types of carriages
Shaped and padded for extra comfort behind the elbow
Adjustable pads that can be positioned to suit individual horse conformation
Stainless steel. Buckles are Zilco's "rolling bar" design, which makes adjustment easy & minimises wear on straps.

Photo: Courtesy of Bennington Carriages

BREASTPLATE AND TRACES -



TRACE COUPLERS -

GIRTH -

SADDLE -

FITTINGS -

Options & Extras
Contact your local Zilco distributor to discuss your personal
requirements.
• ZGB can be supplied in standard sizes or a mixture of sizes to
suit individual horses.
• All individual parts are available separately.
• Detachable colour trim can be supplied to suit marathon
colours

4

ZGB - Single Sets
1
4

2
7
5

3

6

8

20
12
11

13
17

9

18
19

15

14

16

10

ZGB Single Sets
Cob
Full Size
Extra Full Size

431006
431008
431010

Standard Set Parts - also available separately as listed



1.
2.
3.
4.
5.
6.
7.
8.
9.

10.
11.
12.
13.
14.
15.
16.
17.
18.
19.
20.

Part Used in Standard Set
Qty
Classic Headpiece - page 34
1
Classic Browband - page 35
1
Classic Throatlash - page 35
1
Zilco Filigree Rosettes (pair) - page 34
1
Classic Noseband - page 36
1
Flash Converter & Strap - page 36
1
Classic Blinkers - page 37
1
Z-Grip Single Reins - page 39
1
ZGB Breastplate & Traces (with brake strap and 1
adjustable wither strap) - page 43
Combo Trace Coupler Buckle - page 43
2
ZGB Saddle - page 50
1
ZGB Saddle Connecting Straps - page 53
1
Quick Release Tugs (32mm) - page 53
1
ZGB Girth - page 54
1
ZGB False Martingale - page 54
1
ZGB False Bellyband - page 54
1
ZGB Complete Breeching - page 55
1
Breeching Straps for Single harness - page 55 1
Classic Trace Carry Straps - page 56
1
Standard Crupper - page 58
1

Cob Size
444056
432110
432186
446842
431412
431406
431417
434005
431603

Full Size
444058
432111
432188
446842
431418
431408
431421
434007
431604

Extra Full
444060
432112
432190
446843
431419
431410
431426
434007
431619

474250
432815
433027
444815
432406
431636
432426
431806
431811
445039
444463

474250
432834
433028
444815
432407
431638
432427
431807
431811
445039
444467

474250
432845
433029
444815
432408
431639
432428
431808
431811
445039
444469

Each set comes packed in a ventilated carry & storage bag

Extra Options & Choices

Contact your local Zilco distributor to discuss your requirements.
BROWBAND: Colour trim browbands or Silver Clincher - page 35
BLINKERS: Ground View or Dolly Varden - page 37
REINS: S-Grip (Black/Brown or All Brown) or R-Grip - page 39
TRACE COUPLERS: with D fitting or Open Loop Fitting - page 43
BREASTPLATE: Detachable colour piping may be added - page 45
TUGS/SHAFT LOOPS. Tilbury Tugs - page 53
BREECHING: Can be ordered without breeching if it is not required
CRUPPER: Tail Tie Style, or Standard without Buckles - page 58

Converts easily from single to pair

Parts required to convert 2 singles into one pair:
1 set of Pair Reins - page 40
2 pairs of Breastplate to Saddle Fittings - page 43
2 pairs of Breeching Straps for Pairs Harness - page 55
1 pair of Quick Release Pole Straps - page 59

5

Photo: Courtesy of Mike Watts

ZGB - Pairs Sets

6

ZGB - Pairs Sets

ZGB Pairs harness is designed to be used either side of the pole


2

-
-
-


1
4

7

All parts are adjustable from both sides
Harness can be used in the near or off side position
Trace lengths can be altered from behind the horse
(safer and easier than reaching between the horses and the pole)

3

5
6

8

20
13

12

17
9
15
14

21

18

11
16

19

10

ZGB Pair Sets
Cob
431026
Full Size
431028
Extra Full Size 431029

Standard Set Parts - also available separately as listed



1.
2.
3.
4.
5.
6.
7.
8.
9.

10.
11.
12.
13.
14.
15.
16.
17.
18.
19.
20.
21.

Part Used in Standard Set
Qty
Classic Headpiece - page 34
2
Classic Browband - page 35
2
Classic Throatlash - page 35
2
Zilco Filigree Rosettes (pair) - page 34
2
Classic Noseband - page 36
2
Flash Converter & Strap - page 36
2
Classic Blinkers - page 37
2
Z-Grip Pairs Reins - page 40
1
ZGB Breastplate & Traces (with brake strap and 2
adjustable wither strap) - page 43
Combo Trace Coupler Buckle - page 43
4
ZGB Breastplate to Saddle fitting - page 43
2
ZGB Saddle - page 50
2
ZGB Saddle Connecting Straps - page 53
2
ZGB Girth - page 54
2
ZGB False Martingale - page 54
2
ZGB False Bellyband - page 54
2
ZGB Complete Breeching - page 55
2
Breeching Straps for Pairs harness - page 55
2
Classic Trace Carry Straps - page 56
2
Standard Crupper - page 58
2
Quick Release Pole Straps - page 59
1

Cob Size
444056
432110
432186
446842
431412
431406
431417
434105
431603

Full Size
444058
432111
432188
446842
431418
431408
431421
434107
431604

Extra Full
444060
432112
432190
446843
431419
431410
431426
434107
431619

474250
420320
432815
433027
432406
431636
432426
431806
431812
445039
444463
432606

474250
420320
432834
433028
432407
431638
432427
431807
431812
445039
444467
432608

474250
420320
432845
433029
432408
431639
432428
431808
431812
445039
444469
432608

Each set comes packed in a ventilated carry & storage bag

Extra Options & Choices

Contact your local Zilco distributor to discuss your requirements.
BROWBAND: Colour trim browbands or Silver Clincher - page 35
BLINKERS: Ground View or Dolly Varden - page 37
REINS: S-Grip (Black/Brown or All Brown) or R-Grip - page 40
TRACE COUPLERS: with D fitting or Open Loop Fitting - page 43
BREASTPLATE: Detachable colour piping may be added - page 45
BREECHING: Can be ordered without breeching if it is not required
CRUPPER: Tail Tie Style, or Standard without Buckles - page 58
POLE STRAPS: Plain (not Quick Release) - page 59

Converts easily from pair to single

Parts required to convert a pair harness into one single harness:
1 pair of Breeching Straps for Single Harness - page 55
1 set of Single Reins - page 39
1 pair of Shaft Loops (Tilbury or Quick Release) - page 53

7

ZGB - Team Sets
1
4

2
8
6

5
7

Designed with the help of leading
Four-In-Hand drivers worldwide

3
10

24
16

14

23

11
13

26
18
17

19

12
ZGB Team Leader

8

ZGB - Team Sets

25

10
9
15
20
21
22

27

ZGB Team Wheeler

ZGB Team Sets
Cob
431046
Full Size
431048
Extra Full Size 431050

Standard Set Parts - also available separately as listed



1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.

12.
13.
14.
15.
16.
17.
18.
19.
20.
21.
22.
23.
24.
25.
26.
27.

Part Used in Standard Set
Qty
Classic Headpiece - page 34
4
Classic Browband - page 35
4
Classic Throatlash - page 35
4
Zilco Filigree Rosettes (pair) - page 34
4
Classic Noseband - page 36
4
Flash Converter & Strap - page 36
4
Gullet Safety Strap - page 36
4
Classic Blinkers - page 37
4
Z-Grip Pairs Reins* - page 40
1
Z-Grip Team Leader Reins (fixed) - page 42
1
ZGB Breastplate & Traces (with brake strap and 4
adjustable wither strap) - page 43
Combo Trace Coupler Buckle - page 43
8
ZGB Breastplate to Saddle fitting - page 43
4
ZGB Saddle - page 50
2
ZGB Team Wheeler Saddle (Figure 8)* - page 50 2
ZGB Saddle Connecting Straps - page 53
4
ZGB Girth - page 54
4
ZGB False Martingale - page 54
4
ZGB False Bellyband - page 54
4
ZGB Complete Breeching* - page 55
2
Breeching Straps for Pairs harness* - page 55
2
Classic Trace Carry Straps* - page 56
2
Elastic Trace Carry Strap - page 56
2
Standard Crupper - page 58
4
Large Roger Rings* - page 59
1
Quick Release Coupling Strap - page 59
1
Quick Release Pole Straps* - page 59
1

* Items are shown as marked on the Team Wheeler Horse

Cob Size
444056
432110
432186
446842
431412
431406
432180
431417
434105
434305
431603

Full Size
444058
432111
432188
446842
431418
431408
432180
431421
434107
434307
431604

Extra Full
444060
432112
432190
446843
431419
431410
432180
431426
434107
434307
431619

474250
420320
432815
432853
433027
432406
431636
432426
431806
431812
445039
432522
444463
432530
432518
432606

474250
420320
432834
432854
433028
432407
431638
432427
431807
431812
445039
432522
444467
432530
432518
432608

474250
420320
432845
432855
433029
432408
431639
432428
431808
431812
445039
432522
444469
432530
432518
432608

Extra Options & Choices

Contact your local Zilco distributor to discuss your requirements.
BROWBAND: Colour trim browbands or Silver Clincher - page 35
BLINKERS: Ground View or Dolly Varden - page 37
WHEELER (PAIRS) REINS: S-Grip (Black/Brown or All Brown) or

R-Grip - page 40
LEADER REINS: Z-Grip or S-Grip with Buckle fitting, or


S-Grip Fixed - page 42

TRACE COUPLERS: with D fitting or Open Loop Fitting - page 43
BREASTPLATE: Detachable colour piping may be added - page 45
WHEELER SADDLE: Saddle with Centre Pedestal - page 50
BREECHING: Can be ordered without breeching if it is not required
CRUPPER: Tail Tie Style, or Standard without Buckles - page 58
POLE STRAPS: Plain (not Quick Release) - page 59
ROGER RINGS: Large with keeper - page 59

Each set comes packed in a
ventilated carry & storage bag
9

Elite Harness
Based on Zilco ZGB, but with detachable traces that buckle into
the breastplate in a more traditional style.
Suitable for
• Competition driving.
• Trainers
• Pleasure driving.
• Commercial driving
Safety & Convenience
Quick releases fittings are included as standard, to facilitate quick
and easy harnessing for everyday convenience and for quick
unharnessing in emergency situations.
Quick release fittings are supplied as standard on tugs/shaft loops
(singles), wither to saddle connection strap, breeching straps and
martingale.

Maintenance
Wipe clean, hose down, or tub wash in warm soapy water. Hang
to dry. Zilco harness always maintains its strength regardless of
how wet or dirty it becomes from heavy use.

A similar design to the ZGB breastplate, except that the traces are detachable. They buckle into the breastplate in a
more traditional style.
D end traces are supplied as standard. Different trace endings are available as an option to suit different carriages
Shaped and padded for extra comfort behind the elbow
Adjustable pads that can be positioned to suit individual horse conformation
Stainless steel. Buckles have Zilco's "rolling bar" design, which makes adjustment easy & minimises wear on straps

Photo: Courtesy of Mike Watts


BREASTPLATE -


TRACES -

GIRTH -

SADDLE -

FITTINGS -

Options & Extras
Contact your local Zilco distributor to discuss your personal
requirements.
• Elite harness can be supplied in standard sizes or a mixture of
sizes to suit individual horses.
• All individual parts are available separately.
• Detachable colour trim can be supplied to suit marathon
colours

10

Elite - Single Sets
1
4

2
7
5

3

6

8
20
11
10

12
16

9
14

17
13

18
15

19

Elite Single Sets
Cob
Full Size
Extra Full Size

431131
431132
431133

Standard Set Parts - also available separately as listed



1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.
19.
20.

Part Used in Standard Set
Classic Headpiece - page 34
Classic Browband - page 35
Classic Throatlash - page 35
Zilco Filigree Rosettes (pair) - page 34
Classic Noseband - page 36
Flash Converter & Strap - page 36
Classic Blinkers - page 37
Z-Grip Single Reins - page 39
Elite Single Breastplate - page 44
ZGB Saddle - page 50
ZGB Saddle Connecting Straps - page 53
Quick Release Tugs (32mm) - page 53
ZGB Girth - page 54
ZGB False Martingale - page 54
ZGB False Bellyband - page 54
ZGB Complete Breeching - page 55
Breeching Straps for Single harness - page 55
Classic Trace Carry Straps - page 56
Dee End Traces (50mm) - page 57
Standard Crupper - page 58

Qty
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1

Cob Size
444056
432110
432186
446842
431412
431406
431417
434005
444186
432815
433027
444815
432406
431636
432426
431806
431811
445039
436205
444463

Full Size
444058
432111
432188
446842
431418
431408
431421
434007
444188
432834
433028
444815
432407
431638
432427
431807
431811
445039
436207
444467

Extra Full
444060
432112
432190
446843
431419
431410
431426
434007
444189
432845
433029
444815
432408
431639
432428
431808
431811
445039
436208
444469

Each set comes packed in a ventilated carry & storage bag

Extra Options & Choices

Contact your local Zilco distributor to discuss your requirements.
BROWBAND: Colour trim browbands or Silver Clincher - page 35
BLINKERS: Ground View or Dolly Varden - page 37
REINS: S-Grip (Black/Brown or All Brown) or R-Grip - page 39
TRACES: with Open Loop Fitting (50mm) - page 57
BREASTPLATE: Detachable colour piping may be added - page 45
TUGS/SHAFT LOOPS. Tilbury Tugs - page 53
BREECHING: Can be ordered without breeching if it is not required
CRUPPER: Tail Tie Style, or Standard without Buckles - page 58

Converts easily from single to pair

Parts required to convert 2 singles into one pair:
1 x set of Pair Reins - page 40
2 x Elite Pairs Breastplates - page 44
2 x sets of Breeching Straps for Pairs Harness - page 55
2 x sets of Loose Buckle Pieces - page 55
1 x set of Quick Release Pole Straps - page 59

11

Elite - Pairs Sets

12

Elite - Pairs Sets
Elite Pairs harness is designed to be used either side of the pole
2



1
4

7

- All parts are adjustable from both sides
- Harness can be used in the near or off side position




3

5
6

8
20
11

10

16

9
17

13
14

21

15
18

12

19

Elite Pair Sets
Cob
431139
Full Size
431140
Extra Full Size 431141

Standard Set Parts - also available separately as listed



1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.
19.
20.
21.

Part Used in Standard Set
Classic Headpiece - page 34
Classic Browband - page 35
Classic Throatlash - page 35
Zilco Filigree Rosettes (pair) - page 34
Classic Noseband - page 36
Flash Converter & Strap - page 36
Classic Blinkers - page 37
Z-Grip Pairs Reins - page 40
Elite Pairs Breastplate - page 44
ZGB Saddle - page 50
ZGB Saddle Connecting Straps - page 53
ZGB Girth - page 54
ZGB False Martingale - page 54
ZGB False Bellyband - page 54
Loose Buckle Piece - page 55
ZGB Complete Breeching - page 55
Breeching Straps for Pairs harness - page 55
Classic Trace Carry Straps - page 56
Dee End Traces (50mm) - page 57
Standard Crupper - page 58
Quick Release Pole Straps - page 59

Qty
2
2
2
2
2
2
2
1
2
2
2
2
2
2
2
2
2
2
2
2
1

Cob Size
444056
432110
432186
446842
431412
431406
431417
434105
444948
432815
433027
432406
431636
432426
445078
431806
445074
445039
436205
444463
432608

Full Size
444058
432111
432188
446842
431418
431408
431421
434107
444949
432834
433028
432407
431638
432427
445078
431807
445075
445039
436207
444467
432608

Extra Full
444060
432112
432190
446843
431419
431410
431426
434107
444950
432845
433029
432408
431639
432428
445078
431808
445075
445039
436208
444469
432608

Each set comes packed in a ventilated carry & storage bag

Extra Options & Choices

Contact your local Zilco distributor to discuss your requirements.
BROWBAND: Colour trim browbands or Silver Clincher - page 35
BLINKERS: Ground View or Dolly Varden - page 37
REINS: S-Grip (Black/Brown or All Brown) or R-Grip - page 40
BREASTPLATE: Detachable colour piping may be added - page 45
BREECHING: Can be ordered without breeching if it is not required
TRACES: with Open Loop Fitting (50mm) - page 57
CRUPPER: Tail Tie Style, or Standard without Buckles - page 58
POLE STRAPS: Plain (not Quick Release) - page 59

Converts easily from pair to single

Parts required to convert a pair harness into one single harness:
1 x set of Breeching Straps for Single Harness - page 55
1 x set of Single Reins - page 39
1 x Elite Single Breastplate - page 44
1 x set of Shaft Loops (Tilbury or Quick Release) - page 53

13

Elite - Team Sets
1

2

4

8
6

5
7

Elite Team harness maintains the traditional styling
of a buckled breastplate, yet is built to withstand
the toughest of marathon or working conditions with
minimal maintenance

3
10
25
14

12
11

22

27

13
16
15

17
Elite Team Leader

Photo: Courtesy of Mike Watts

24

14

Elite - Team Sets

26

10
9
13
19
20

18
21

28

Elite Team Wheeler

23

Elite Team Sets
Cob
431147
Full Size
431148
Extra Full Size 431149

Standard Set Parts - also available separately as listed



1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.
19.
20.
21.
22.
23.
24.
25.
26.
27.
28.

Part Used in Standard Set
Classic Headpiece - page 34
Classic Browband - page 35
Classic Throatlash - page 35
Zilco Filigree Rosettes (pair) - page 34
Classic Noseband - page 36
Flash Converter & Strap - page 36
Gullet Safety Strap - page 36
Classic Blinkers - page 37
Z-Grip Pairs Reins - page 40
Z-Grip Team Leader Reins (fixed) - page 42
Elite Pairs Breastplate - page 44
ZGB Saddle - page 50
ZGB Team Wheeler Saddle (Figure 8) - page 50
ZGB Saddle Connecting Straps - page 53
ZGB Girth - page 54
ZGB False Martingale - page 54
ZGB False Bellyband - page 54
Loose Buckle Piece - page 55
ZGB Complete Breeching - page 55
Breeching Straps for Pairs harness - page 55
Classic Trace Carry Straps - page 56
Elastic Trace Carry Strap - page 56
Dee End Traces (50mm) - page 57
Dee End Traces (50mm) - page 57
Standard Crupper - page 58
Large Roger Rings - page 59
Quick Release Coupling Strap - page 59
Quick Release Pole Straps - page 59

Qty
4
4
4
4
4
4
4
4
1
1
4
2
2
4
4
4
4
2
2
2
2
2
2
2
4
1
1
1

Cob Size
444056
432110
432186
446842
431412
431406
432180
431417
434105
434305
444948
432815
432853
433027
432406
431636
432426
445078
431806
445074
445039
432522
436205
436207
444463
432530
432518
432608

Full Size
444058
432111
432188
446842
431418
431408
432180
431421
434107
434307
444949
432834
432854
433028
432407
431638
432427
445078
431807
445075
445039
432522
436207
436208
444467
432530
432518
432608

Extra Full
444060
432112
432190
446843
431419
431410
432180
431426
434107
434307
444950
432845
432855
433029
432408
431639
432428
445078
431808
445075
445039
432522
436208
436209
444469
432530
432518
432608

Extra Options & Choices

Contact your local Zilco distributor to discuss your requirements.
BROWBAND: Colour trim browbands or Silver Clincher - page 35
BLINKERS: Ground View or Dolly Varden - page 37
WHEELER (PAIRS) REINS: S-Grip (Black/Brown or All Brown) or

R-Grip - page 40
LEADER REINS: Z-Grip or S-Grip with Buckle fitting, or


S-Grip Fixed - page 42

BREASTPLATE: Detachable colour piping may be added - page 45
WHEELER SADDLE: Saddle with Centre Pedestal - page 50
BREECHING: Can be ordered without breeching if it is not required
TRACES: with Open Loop Fitting (50mm) - page 57
CRUPPER: Tail Tie Style, or Standard without Buckles - page 58
ROGER RINGS: Large with keeper - page 59
POLE STRAPS: Plain (not Quick Release) - page 59

Each set comes packed in a
ventilated carry & storage bag
15

Classic Harness
Zilco's original harness, popular for all kinds of driving.
It is equally at home in the dressage arena, the toughest
marathon conditions, or a pleasure day out
Suitable for
• Competition driving.
• Dressage & Show
• Marathon
• Pleasure
Safety & Convenience
Quick release fittings are included as standard, to facilitate quick
and easy harnessing for everyday convenience and for quick
unharnessing in emergency situations.
Quick release fittings are supplied as standard on tugs/shaft loops
(singles), wither to saddle connection strap, breeching straps and
martingale.

Options & Extras
Contact your local Zilco distributor to discuss your personal
requirements.
• Classic harness can be supplied in standard sizes or a mixture
of sizes to suit individual horses.
• All individual parts are available separately.
• Detachable colour trim can be supplied to suit marathon
colours
Maintenance
Wipe clean, hose down, or tub wash in warm soapy water. Hang
to dry. Zilco harness always maintains its strength regardless of
how wet or dirty it becomes from heavy use.


BREASTPLATE - A finer, more traditionally styled breastplate with buckle-in traces. The Empathy MK3 breast collar set may be
ordered
as an option, which some drivers prefer for marathon (see page 18).

TRACES - D & slot traces are supplied as standard, making them versatile for a range of different carriage types. Traces with
open loop fittings are also available as an option

SADDLE - Adjustable pads that can be positioned to suit individual horse conformation

FITTINGS - Stainless steel. Buckles have Zilco's "rolling bar" design, which makes adjustment easy & minimises wear on straps.

16

Classic - Single Sliding Backband Sets
1

2

4

7
5

Suited for use with two-wheeled vehicles. The sliding
backband allows correct balance of vehicles that do not have
independent shafts - especially on hilly terrain

3

6
8

19
10
11
15

9
16
13
12

17

14

18

Classic Single Sliding Backband Sets
Pony
Cob
Full Size

441540
441550
441560

Standard Set Parts - also available separately as listed



1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.
19.

Part Used in Standard Set
Classic (Fine*) Headpiece - page 34
Classic (Fine*) Browband - page 35
Classic (Fine*) Throatlash - page 35
Zilco Filigree Rosettes (pair) - page 34
Classic (Fine*) Noseband - page 36
Flash Converter & Strap - page 36
Classic Blinkers - page 37
Z-Grip Single Reins - page 39
Classic Single Breastplate - page 44
Classic Sliding Backband Saddle - page 51
Shaft Loops - page 53
Classic Girth - page 54
Classic False Martingale - page 54
Classic False Bellyband - page 54
Classic Complete Breeching - page 55
Breeching Straps for Single harness - page 55
Classic Trace Carry Straps - page 56
Dee & Slot Traces (32mm) - page 57
Standard Crupper - page 58

Qty
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1

Pony Size
444294
444033
444065
446841
444108
431402
444139
434003
444213
444885
444795
444583
444230
444593
444360
431811
445039
436003
444459

Cob Size
444056
432110
432186
446842
431412
431406
431417
434005
444217
444890
444795
444585
444234
444595
444362
431811
445039
436005
444463

Full Size
444058
432111
432188
446842
431418
431408
431421
434007
444221
444895
444795
444587
444239
444597
444364
431811
445039
436007
444467

* Classic Pony Harness uses Fine bridle parts, which are more delicately sized to suit pony heads.

Each set comes packed in a ventilated carry & storage bag

Extra Options & Choices

Contact your local Zilco distributor to discuss your requirements.
BROWBAND: Colour trim browbands or Silver Clincher - page 35
BLINKERS: Ground View or Dolly Varden - page 37
REINS: S-Grip (Black/Brown or All Brown) or R-Grip - page 39
BREASTPLATE: Detachable colour piping may be added - page 45


MK3 Empathy Breastplate - page 48 (no colour trim)

SADDLE: Conway buckles may be purchased separately to fix the


backband in place - page 53

BREECHING: Can be ordered without breeching if it is not required
TRACES: with Open Loop Fitting (32mm) - page 57
CRUPPER: Tail Tie Style, or Standard without Buckles - page 58

Converts easily to standard classic single
Parts required:
1 x Classic Single Saddle - page 51
1 x set Quick Release or Tilbury Tugs (25mm) - page 53

17

Photo: Courtesy of Mike Watts

Classic - Single Sets

Classic Single or Pairs Harness may be ordered with the Empathy MK3
Collar option - a very popular choice for marathon as shown below

18

Classic - Single Sets
1

2

4

7
5

3

6
8

20

11
10

12
16

9
17

14
13

18

15

19

Classic Single Sets
Pony
Cob
Full Size

441040
441050
441060

Standard Set Parts - also available separately as listed



1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.
19.
20.

Part Used in Standard Set
Classic (Fine*) Headpiece - page 34
Classic (Fine*) Browband - page 35
Classic (Fine*) Throatlash - page 35
Zilco Filigree Rosettes (pair) - page 34
Classic (Fine*) Noseband - page 36
Flash Converter & Strap - page 36
Classic Blinkers - page 37
Z-Grip Single Reins - page 39
Classic Single Breastplate - page 44
Classic Saddle - page 51
Classic Saddle Connecting Straps - page 53
Quick Release Tugs (25mm) - page 53
Classic Girth - page 54
Classic False Martingale - page 54
Classic False Bellyband - page 54
Classic Complete Breeching - page 55
Breeching Straps for Single harness - page 55
Classic Trace Carry Straps - page 56
Dee & Slot Traces (32mm) - page 57
Standard Crupper - page 58

Qty
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1

Pony Size
444294
444033
444065
446841
444108
431402
444139
434003
444213
444845
-
444813
444583
444230
444593
444360
431811
445039
436003
444459

Cob Size
444056
432110
432186
446842
431412
431406
431417
434005
444217
444855
433007
444813
444585
444234
444595
444362
431811
445039
436005
444463

Full Size
444058
432111
432188
446842
431418
431408
431421
434007
444221
444865
433008
444813
444587
444239
444597
444364
431811
445039
436007
444467

* Classic Pony Harness uses Fine bridle parts, which are more delicately sized to suit pony heads.

Each set comes packed in a ventilated carry & storage bag

Extra Options & Choices

Contact your local Zilco distributor to discuss your requirements.
BROWBAND: Colour trim browbands or Silver Clincher - page 35
BLINKERS: Ground View or Dolly Varden - page 37
REINS: S-Grip (Black/Brown or All Brown) or R-Grip - page 39
TRACES: with Open Loop Fitting (32mm) - page 57
BREASTPLATE: Detachable colour piping may be added - page 45


MK3 Empathy Breastplate - page 48 (no colour trim)

TUGS/SHAFT LOOPS. Tilbury Tugs - page 53
BREECHING: Can be ordered without breeching if it is not required
CRUPPER: Tail Tie Style, or Standard without Buckles - page 58

Converts easily from single to pair

Parts required to convert 2 singles into one pair:
1 x set of Pair Reins - page 40
2 x Classic Pairs Breastplates - page 44
2 x sets of Breeching Straps for Pairs Harness - page 55
2 x sets of Loose Buckle Pieces - page 55
1 x set of Pole Straps - page 59

19

Classic - Pairs Sets

20

Classic - Pairs Sets
1

2

4

7
5

3

6
8

20

11
10

15

9

17
16

13
21

12

18

14

19

Classic Pair Sets
Pony
Cob
Full Size

442020
442030
442040

Standard Set Parts - also available separately as listed



1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.
19.
20.
21.

Part Used in Standard Set
Classic (Fine*) Headpiece - page 34
Classic (Fine*) Browband - page 35
Classic (Fine*) Throatlash - page 35
Zilco Filigree Rosettes (pair) - page 34
Classic (Fine*) Noseband - page 36
Flash Converter & Strap - page 36
Classic Blinkers - page 37
Z-Grip Pair Reins - page 40
Classic Pair Breastplate - page 44
Classic Saddle - page 51
Classic Saddle Connecting Straps - page 53
Classic Girth - page 54
Classic False Martingale - page 54
Classic False Bellyband - page 54
Classic Complete Breeching - page 55
Breeching Straps for Pairs harness - page 55
Loose Buckle Piece - page 55
Classic Trace Carry Straps - page 56
Dee & Slot Traces (32mm) - page 57
Standard Crupper - page 58
Pole Straps ^ - page 59

Qty
2
2
2
2
2
2
2
1
2
2
2
2
2
2
2
2
2
2
2
2
1

Pony Size
444294
444033
444065
446841
444108
431402
444139
434103
445009
444845
-
444583
444230
444593
444360
445073
445078
445039
436003
444459
445084

Cob Size
444056
432110
432186
446842
431412
431406
431417
434105
445012
444855
433007
444585
444234
444595
444362
445074
445078
445039
436005
444463
432606

Full Size
444058
432111
432188
446842
431418
431408
431421
434107
445017
444865
433008
444587
444239
444597
444364
445075
445078
445039
436007
444467
432606

* Classic Pony Harness uses Fine bridle parts, which are more delicately sized to suit pony heads.
^ Pony Size uses standard pole straps. Cob & Full uses 32mm Quick Release Pole Straps

Each set comes packed in a ventilated carry & storage bag

Extra Options & Choices

Contact your local Zilco distributor to discuss your requirements.
BROWBAND: Colour trim browbands or Silver Clincher - page 35
BLINKERS: Ground View or Dolly Varden - page 37
REINS: S-Grip (Black/Brown or All Brown) or R-Grip - page 40
TRACES: with Open Loop Fitting (32mm) - page 63
BREASTPLATE: Detachable colour piping may be added - page 45


MK3 Empathy Breastplate - page 49 (no colour trim)

BREECHING: Can be ordered without breeching if it is not required
CRUPPER: Tail Tie Style, or Standard without Buckles - page 58

Converts easily from pair to single

Parts required to convert pair into one single:
1 x set of Single Reins - page 39
1 x Classic Single Breastplate - page 44
1 x set of Tugs (Quick Release or Tilbury Style) - page 53
1 x sets of Breeching Straps for Single Harness - page 55

21

Classic - Tandem Sets
1

2

4

7
5

Classic Tandem harness is lightweight and
extremely functional. Lead traces simply attach to
the double dees of the wheeler breastplate with large
stainless steel clips

3

6

8
17

11
15

10
9
13

16

14
12

Classic Tandem Leader

Classic Tandem Leader Sets
Pony
Cob
Full Size

442060
442070
442080

Standard Set Parts - also available separately as listed



1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.

Part Used in Standard Set
Classic (Fine*) Headpiece - page 34
Classic (Fine*) Browband - page 35
Classic (Fine*) Throatlash - page 35
Zilco Filigree Rosettes (pair) - page 34
Classic (Fine*) Noseband - page 36
Flash Converter & Strap - page 36
Classic Blinkers - page 37
Z-Grip Tandem Leader Reins - page 41
Classic Single Breastplate - page 44
Classic Tandem Saddle - page 52
Classic Saddle Connecting Straps - page 53
Classic Girth - page 54
Classic False Martingale - page 54
Loose Buckle Piece - page 55
Leader Trace Carry Straps - page 56
Tandem Leader Traces (32mm) - page 57
Standard Crupper - page 58
Roger Rings ^ - page 59

Qty
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1

Pony Size
444294
444033
444065
446841
444108
431402
444139
434203
444213
444877
-
444583
444230
445078
445595
436403
444459
445162

Cob Size
444056
432110
432186
446842
431412
431406
431417
434205
444217
444878
433007
444585
444234
445078
445597
436405
444463
432530

Full Size
444058
432111
432188
446842
431418
431408
431421
434207
444221
444879
433008
444587
444239
445078
445599
436407
444467
432530

* Classic Pony Harness uses Fine bridle parts, which are more delicately sized to suit pony heads.
^ Pony Size uses Small Roger Rings. Cob & Full uses Large Roger Rings

Each set comes packed in a ventilated carry & storage bag
22

Extra Options & Choices

Contact your local Zilco distributor to discuss your requirements.
BROWBAND: Colour trim browbands or Silver Clincher - page 35
BLINKERS: Ground View or Dolly Varden - page 37
REINS: S-Grip (Black/Brown) - page 41
TRACE CARRY STRAPS: Elastic Quick Release - page 56
BREASTPLATE: Detachable colour piping may be added - page 45
CRUPPER: Tail Tie Style, or Standard without Buckles - page 58

Classic - Tandem Sets
Classic Tandem Wheeler Sets
For Classic Tandem Wheeler sets, the following items
are required:1 x Classic Single Harness Set
2 x Tandem Terrets
(Roger rings are supplied with the Tandem Leader Set)

18

Classic Tandem Wheeler
Extra Options & Choices

Contact your local Zilco distributor to discuss your requirements.
BROWBAND: Colour trim browbands or Silver Clincher - page 35
BLINKERS: Ground View or Dolly Varden - page 37
REINS: S-Grip (Black/Brown) - page 41
TRACE CARRY STRAPS: Bungee Tandem Trace Carry Strap - page 56
BREASTPLATE: Detachable colour piping may be added - page 44
TANDEM SPOONS: page 57
CRUPPER: Tail Tie Style, or Standard without Buckles - page 58

23

Classic - Team Sets
1
4

2
8
5
6

7

3
10
25
12
14

11

27
16

15

17
Classic Team Leader

24

22

18

24

Classic - Team Sets
1
4

2
8
6

3

5

28
9

25
13
14

11

18
19

20
21

16
26

15

17

23

Classic Team Wheeler

Classic Team Sets
Pony
Cob
Full Size

443020
443030
443040

Standard Set Parts - also available separately as listed



1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.
19.
20.
21.
22.
23.
24.
25.
26.
27.
28.

Part Used in Standard Set
Classic (Fine*) Headpiece - page 34
Classic (Fine*) Browband - page 35
Classic (Fine*) Throatlash - page 35
Zilco Filigree Rosettes (pair) - page 34
Classic (Fine*) Noseband - page 36
Flash Converter & Strap - page 36
Gullet Safety Strap - page 36
Classic Blinkers - page 37
Z-Grip Pair Reins - page 40
Z-Grip Team Leader (Fixed) Reins - page 42
Classic Pair Breastplate - page 44
Classic Saddle - page 51
Classic Team Saddle - page 52
Classic Saddle Connecting Straps - page 53
Classic Girth - page 54
Classic False Martingale - page 54
Classic False Bellyband - page 54
Classic Complete Breeching - page 55
Breeching Straps for Pairs harness - page 55
Loose Buckle Piece - page 55
Classic Trace Carry Straps - page 56
Elastic Trace Carry Straps - page 56
Dee & Slot Traces (32mm) - page 57
Dee & Slot Traces (32mm) - page 57
Standard Crupper - page 58
Pole Straps ^ - page 59
Coupling Strap - page 59
Roger Rings - page 59

Qty
4
4
4
4
4
4
4
4
1
1
4
2
2
4
4
4
4
2
2
2
2
2
2
2
4
1
1
1

Pony Size
444294
444033
444065
446841
444108
431402
432180
444139
434103
434303
445009
444845
444872
-
444583
444230
444593
444360
445073
445078
445039
432522
436003
436005
444459
445084
445567
445162

Cob Size
444056
432110
432186
446842
431412
431406
432180
431417
434105
434305
445012
444855
444873
433007
444585
444234
444595
444362
445074
445078
445039
432522
436005
436007
444463
432606
432515
432530

Full Size
444058
432111
432188
446842
431418
431408
432180
431421
434107
434307
445017
444865
444874
433008
444587
444239
444597
444364
445075
445078
445039
432522
436007
436008
444467
432606
432515
432530

Extra Options & Choices

Contact your local Zilco distributor to discuss your requirements.
BROWBAND: Colour trim browbands or Silver Clincher - page 35
BLINKERS: Ground View or Dolly Varden - page 37
WHEELER (PAIRS) REINS: S-Grip (Black/Brown or All Brown) or

R-Grip - page 40
LEADER REINS: Z-Grip or S-Grip with Buckle fitting, or


S-Grip Fixed - page 42

TRACE CARRY STRAPS: Standard Leader Trace Carrier - page 56
BREASTPLATE: Detachable colour piping may be added - page 45


MK3 Empathy Breastplate - page 49 (no colour trim)

WHEELER SADDLE: With Centre Pedestal - page 52
BREECHING: Can be ordered without breeching if it is not required
CRUPPER: Tail Tie Style, or Standard without Buckles - page 58
POLE STRAPS: Quick Release - page 59
COUPLING STRAP: Quick Release - page 59

* Classic Pony Harness uses Fine bridle parts, which are more delicately
sized to suit pony heads.
^ Pony Size uses standard pole straps. Cob & Full uses 32mm Quick
Release Pole Straps

25

SL Harness
SL harness is made from the same quality materials and designs as all other
Zilco harness - elegantly proportioned to suit Miniatures,
Shetlands and Small Ponies
Suitable for
• Dressage & Show
• Marathon
• Scurry Driving
• Pleasure
Materials
SL harness is made from Zilco's superb quality materials
and includes quality stainless steel fittings for effortless wipeclean maintenance. It is light to handle, yet smart, sturdy and
comfortable for all levels of competition.



Maintenance
Wipe clean, hose down, or tub wash in warm soapy water. Hang
to dry. Zilco harness always maintains its strength regardless of
how wet or dirty it becomes from heavy use.

BRIDLE - Special design features to suit shetland and small pony heads. The Browband is a variable length to allow for thick




BLINKERS -

TRACES -

BREASTPLATE -





SADDLE -

FITTINGS -

26

Options & Extras
Contact your local Zilco distributor to discuss your personal
requirements.
• SL Shetland and SL Sportz may be ordered with an optional
Deluxe Saddle instead of the standard treeless model
• All individual parts are available separately.

forelocks and broad foreheads. The Throatlash is set back from the headpiece. This is a safety feature to help ponies
with thick manes and small ears from scratching their bridles off. The throatlash has extensive adjustment
Elegantly shaped to show off pretty little heads.
D & slot traces are supplied as standard, making them versatile for a range of different carriage types.
SL Shetland uses a traditionally shaped breastplate and breeching for a more elegant style in the show ring.
SL Sportz uses an contour breastplate with integrated traces that is particularly suited for ponies with a low-set neck.
It allows freedom of the shoulder and enables ponies to pull more efficiently. It is particularly useful in hilly terrain and
in marathons. The SL Sportz breeching has a single hip strap and adjustable breeching seat for more versatility
across a range of pony conformations.
SL Flexi (Treeless design) saddle offers a comfortable fit for all types of conformation
Stainless steel.

SL - Shetland Harness Sets

SL Shetland Sets

Measurements of SL Parts

Single
Pair
Team

SL Shetland size suits Shetlands and Small Ponies up to 12hh (120cm),
depending on breed. To ensure the SL harness will be a correct fit for your
pony, we have included the measurements of key harness parts below.

448004
448024
448044

Single Harness Set - Standard Parts

1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.

Part Used in Standard Set
Shetland Extended Head Bridle
SL S-Grip Single Reins
SL Breastplate
SL Shaft Loops
SL False Belly Band
SL Breeching
SL Breeching Straps
SL 25mm Traces
SL Shetland Treeless Saddle
SL Shetland Girth
SL Shetland Crupper

Qty
1
1
1
1
1
1
1
1
1
1
1

Shetland
448304
448504
448104
448580
448444
448204
448220
448604
448564
448464
448404

Pairs Harness Set - Standard Parts

1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
9.
10.
11.

Part Used in Standard Set
Shetland Extended Head Bridle
SL S-Grip Pair Reins
SL Pair Breastplate
SL False Martingale
SL Pole Straps
SL False Belly Band
SL Breeching
SL Pairs Breeching Straps
SL 25mm Traces
SL Trace Carry Straps
SL Shetland Treeless Saddle
SL Shetland Girth
SL Shetland Crupper

Qty
2
1
2
2
1
2
2
2
2
2
2
2
2

Shetland
448304
448524
448144
448482
448750
448444
448204
448230
448604
448780
448564
448464
448404


Reins
Breastplate
False Bellyband
Breeching
Breeching Straps
Traces
Saddle
Girth
Crupper

Shetland Single
340cm (134")
82cm (32")
40cm (16")
90cm (35")
108cm (42")
153cm (60")
114-150cm (45"-60")
35cm (14")
79-92cm (31"-36")

Shetland Pairs
345cm (136")
96cm (38")
77cm (301⁄3")

Team Harness Set - Standard Parts

1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.
19.

Part Used in Standard Set
Shetland Extended Head Bridle
Roger Rings - Small (Pair)
SL S-Grip Pair Reins
S-Grip Team Leader Reins (fixed)
SL Pair Breastplate
SL False Martingale
SL Pole Straps
Leader Coupling Strap
SL False Belly Band
SL Trace Carry Straps
Leader Trace Carry Straps
SL 25mm Traces
SL Breeching
SL Pairs Breeching Straps
SL Shetland Treeless Saddle
SL Deluxe Shetland Saddle
Team Pedestal Terret
SL Shetland Girth
SL Shetland Crupper

Qty
4
1
1
1
4
4
1
1
4
2
2
2
2
2
2
2
2
4
4

Shetland
448304
445162
448524
434313
448144
448482
448750
445567
448444
448780
445593
448604
448204
448230
448564
448574
476022
448464
448404

27

SL - Sportz Harness

SL Sports Set
Shetland

448014

Single Harness Set - Standard Parts

SL Deluxe Saddle is available
separately or as an option in SL
Shetland or SL Sportz sets


1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.

Part Used in Standard Set
Shetland Extended Head Bridle
SL S-Grip Single Reins
SL Sportz Breastplate & Traces
SL Sportz Wither Strap
SL Sportz False Martingale
SL Shaft Loops
SL False Belly Band
SL Sportz Breeching
SL Breeching Straps
SL Shetland Treeless Saddle
SL Shetland Girth
SL Shetland Crupper

Qty
1
1
1
1
1
1
1
1
1
1
1
1

Shetland
448304
448504
448124
448704
448484
448580
448444
448214
448220
448564
448464
448404

Measurements of SL Sportz Parts
SL Deluxe Saddle
This model is based on the standard Zilco design and incorporates
our unique elastomeric flexible tree, which conforms to the shape
of most horses whilst giving good spine clearance.
Shetland

28

448574

To ensure the SL Sportz harness will be a correct fit for your pony, we have
included the measurements of key harness parts below.
Reins
Breastplate
False Bellyband
Breeching
Breeching Straps
Saddle
Girth
Crupper

340cm (134")
200cm (79")
40cm (16")
99cm (39")
108cm (42")
114-150cm (45"-60")
35cm (14")
79-92cm (31"-36")

SL - Mini Harness

SL Mini Harness Set
Mini

SL Mini Harness suits Ponies up to
10hh, depending on breed

449004

Single Harness Set - Standard Set Parts


1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.

Part Used in Standard Set
SL Mini Bridle (Complete)
SL S-Grip Single Reins
SL Mini Breastplate
SL Mini Shaft Loops
SL Mini False Belly Band
SL Mini Breeching
SL Mini Breeching Straps
SL 25mm Traces
SL Mini Trace Carry Straps
SL Mini Treeless Saddle
SL Mini Girth
SL Mini Crupper

Qty
1
1
1
1
1
1
1
1
1
1
1
1

Mini
449304
448504
449104
449580
449444
449204
449220
448604
449604
449564
449464
449404

Measurements of SL Mini Parts
To ensure the SL mini harness will be a correct fit for your pony, we have
included the measurements of key harness parts below.
Reins
Breastplate
Bellyband
Breeching
Breeching Straps
Traces
Saddle
Girth
Crupper

340cm (134")
68.5cm (27")
30cm (11 3⁄4")
76cm (30")
88cm (34 2⁄3")
153cm (60")
80-115cm (31 1⁄2"-45 1⁄4")
35cm (14")
65-79cm (25-31")

Each set comes packed in a ventilated
carry & storage bag

29

Tedex Harness
The economical alternative for drivers who like lightness
and supple, easy adjustment; or those just starting out.
Suitable for
• Club level marathons.
• Pleasure
• Beginners
Materials
All strapping is made from stitched, double layer woven poly-web.
Traces and backbands are made from four layers for added safety
and sturdiness, with reinforcement around the holes.
Bearing surfaces are lined with textured anti-gall material that has
a padded foam core for extra comfort.
Reins have rubber weave hand parts for good all-weather handling

BREASTPLATE -


TRACES -

SADDLE -

FITTINGS -

30

Options & Extras
Tedex is designed as an entry-level harness and is supplied
from our factory pre-assembled. For this reason, non-standard
configuration is not possible. All parts however, may be purchased
separately as listed opposite.
Maintenance
Wipe clean, hose down, or tub wash in warm soapy water. Hang
to dry. Tedex may also be cleaned in the washing machine on a
gentle (wool) cycle.

Traditionally styled with soft, textured anti-gall lining on the bearing surface. Shetland breastplates are fitted with a
single wither strap, while all other sizes have a double wither strap as pictured.
D & loop end style. Traces are made from 4 layers of material, stitched for added safety.
Sliding backband style with adjustable pads that can be positioned to suit individual horse conformation.
Stainless steel.

Tedex - Single Sets
1

3

6

2
5

4
7
18

9
14

12

15

8
10
17

13

11

16

See page 32 for
measurements of Tedex parts

Tedex Single Sets
Shetland
Pony
Cob
Full Size
Extra Full Size

460180
460280
460380
460480
460580

Set Parts - also available separately as listed



1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.

Part Used in Standard Set
Qty Shetland
Pony Size Cob Size
Full Size
Extra Full
Tedex Headpiece 1 460102 460202 460302 460402 460502
Tedex Blinkers & Cheeks 1 460103 460203 460303 460403 460503
Tedex Browband 1 460104 460204 460304 460404 460504
Tedex Throatlash 1 460105 460205 460305 460405 460505
Noseband 1 460106 460206 460306 460406 460506
Plain Rosettes - Small (Pair) 1 523180 523180 523180 523180 523180
Tedex Reins 1 460111 460211 460311 460411 460511
Tedex Breast collar Front 1 460120 460220 460320 460420 460520
Tedex Wither Strap 1 460121 460221 460321 460421 460521
Tedex Traces 1 460130 460230 460330 460430 460530
Tedex Breeching Seat 1
460140 460240 460340 460440 460540
Tedex Hip Strap 1 460141 460241 460341 460441 460541
Tedex Breeching Strap 1 460142 460242 460342 460442 460542
Tedex Saddle 1 460150 460250 460350 460450 460550
Tedex Tugs 1 460062 460062 460062 460062 460062
Tedex Girth 1 460151 460251 460351 460451 460551
Tedex Bellyband 1 460161 460261 460361 460461 460561
Tedex Crupper 1 460170 460270 460370 460470 460570

Extra Options &
Choices
Tedex harness is supplied from our
factory pre-assembled. For this
reason we are unable to customise
harness sets.
Any variations to the standard
configuration can be purchased
as additional items using the part
numbers listed here.

Tedex Bridles
(Complete)
Shetland
Pony
Cob
Full Size
Extra Full Size

460101
460201
460301
460401
460501

Each set comes packed in a ventilated carry & storage bag
31

Tedex - Donkey Sets

Tedex Donkey Sets
Donkey

Measurements of Tedex Parts

460680

Set Parts - also available separately as listed


1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.

32

Part Used in Standard Set
Tedex Headpiece
Tedex Blinkers & Cheeks
Tedex Browband
Tedex Throatlash
Tedex Noseband
Plain Rosettes - Small (Pair)
Tedex Reins
Tedex Breast collar Front
Tedex Wither Strap
Tedex Traces
Tedex Breeching Seat
Tedex Hip Strap
Tedex Breeching Strap
Tedex Saddle
Tedex Tugs
Tedex Girth
Tedex Bellyband
Tedex Crupper

Qty
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1

Size Item No
Cob 460302
Cob 460303
Full Size 460404
Cob 460305
Cob 460306
Small 523180
Cob 460311
Pony 460220
Pony 460221
Cob 460330
Shetland 460140
Pony 460241
Pony 460242
Pony 460250
- 460062
Pony 460251
Pony 460261
Cob 460370

Tedex Donkey Harness is configured to suit donkeys of 12-13hh. Donkey
breeds and conformation can vary vastly, and the standard configuration of
our Donkey harness will not suit all.
Below is a chart to show the measurements of key Tedex harness parts. Talk
to your nearest Zilco distributor to discuss your requirements, and how you
can effectively tailor a harness to suit your Donkey

Shetland
Browband
36cm
Throatlash
43cm
Noseband
49-58cm
Reins
340cm
Breast collar Front 76cm
Traces
137cm
Breeching Seat
86cm
Breeching Strap 73cm
Girth
28cm
False Bellyband 36cm

Pony Size
38cm
48cm
51-61cm
355cm
86cm
157cm
104cm
81cm
31cm
48cm

Cob Size
42cm
51cm
55-66cm
380cm
101cm
172cm
117cm
92cm
48cm
56cm

Full Size
45cm
57cm
61-73cm
405cm
112cm
187cm
127cm
107cm
53cm
66cm

Extra Full
48cm
59cm
65-77cm
430cm
122cm
202cm
140cm
117cm
58cm
76cm

Each set comes packed in a ventilated
carry & storage bag

Individual Harness Parts and Driving Accessories

All our harness parts are available to purchase separately, and we also offer a range of driving accessories for harness,
horse, driver and carriage. Please note: for individual parts information on SL Shetland, SL Mini and Tedex harness
ranges, refer to pages 26-32.

33

Bridles and Parts
Classic Bridle
Size
Pony
Cob
Full
Extra Full

Cat No
444084
432316
432320
432322

BRIDLE - This bridle has a padded headpiece, designed to reduce
poll pressure. It features an independent noseband that adjusts
from the cheeks on each side, to reduce the number of straps over
the poll.
BLINDS - The blinds are round in shape and can be made more
open or closed by bending the wire filled stays as required.
NOSEBAND - The noseband for Cob, Full and Extra Full bridles
feature a double buckle adjustment and padded chin rest. The Pony
bridle features a single buckle noseband, more suited to the smaller
face. All bridles come complete with removable flash straps fitted to
the noseband.

Pony

BROWBAND & ROSETTES - This bridle comes standard with a
plain browband and decorative rosettes, but may be ordered with a
stainless steel clincher browband as an option.

Cob, Full, X Full

Fine Patent Bridle
Size
Shetland
Pony
Cob
Full

Black
444272
444274
444276
444278

BRIDLE - This model is an ideal choice for the show ring or
dressage. The bridle has a padded headpiece, designed to reduce
poll pressure. It features an independent noseband that adjusts
from the cheeks on each side, to reduce the number of straps over
the poll.
BLINDS - The blinds are round in shape. The stays are an
elegantly styled, rolled design with a wire core that can be bent to a
more open or closed position as required.
NOSEBAND - The noseband features a narrow, single buckle
design to elegantly enhance the face.

This bridle is also available with optional
Clincher Browband

Shetland, Pony,
Cob, Full

Bridle Headpiece

Bridle Rosettes (Pair)
Classic

Classic

Softly padded to reduce poll pressure and for extra
comfort. This model is supplied as standard in all
Classic and ZGB Harness bridles
Size Length
Cob 63cm (25")
Full 68cm (27")
Extra Full 81cm (32")

Cheeks
19mm (3⁄4")
19mm (3⁄4")
19mm (3⁄4")

Cat No
444056
444058
444060

Fine
Softly padded to reduce poll pressure and for extra
comfort.
Fine

34

BROWBAND & ROSETTES - This bridle comes standard with a
plain browband and decorative rosettes, but may be ordered with a
stainless steel clincher browband as an option.

Size
Shetland
Pony
Cob
Full

Length
58cm (23")
58cm (23")
63cm (25")
68cm (27")

Cheeks
13mm (1⁄2")
13mm (1⁄2")
13mm (1⁄2")
16mm (5⁄8")

Cat No
444292
444294
444296
444298

Elegant style stainless steel rosettes
with etched filigree pattern. They
are suitable for use with all Zilco
bridles. This model is supplied as
standard with all Zilco harness sets
40mm (19⁄16")
47mm (127⁄32")
54mm (23⁄32")

446841
446842
446843

Plain stainless steel rosettes,
available as an option and suitable
for use with all Zilco or Tedex bridles.
32mm (1 1⁄4")
42mm (1 7⁄8")

523180
523190

Bridle Parts
Bridle Browbands

Classic
The Zilco Classic browband is 19mm ( ⁄4 ") wide,
and is supplied with standard ZGB and Classic
harness sets.
3

Size
Cob
Full
Extra Full

Length
43cm (17")
45cm (171⁄2")
51cm (20")

Cat No
432110
432111
432112

Fine

Silver Clincher

More elegant proportions, suited to ponies and
larger horses with more delicately shaped heads.
Supplied as standard in Classic Pony sets.
Available as an option for all other Classic harness
sizes.

Attractive stainless steel clincher style browband
which is available as an option in all Classic and
ZGB harness sets.

Size
Shetland
Pony
Cob
Full

Length
37cm (141⁄2")
37cm (141⁄2")
43cm (17")
45cm (171⁄2")

Width
13mm (1⁄2")
13mm (1⁄2")
13mm (1⁄2")
16mm (5⁄8")

Cat No
444032
444033
444036
444038

Size
Pony
Cob
Full
Extra Full

Length
37cm (141⁄2")
43cm (17")
45cm (171⁄2")
51cm (20")

Cat No
432132
432134
432136
432138

Coloured
Coloured browbands may be
chosen as an option with any
Zilco harness set. All coloured
browbands have black lining.
Coloured breastplate trim is
also available - see page 45

Size
Length

Pony
37cm (14 1⁄2")
Cob
43cm (17")
Full
45cm (17 1⁄2")
Extra Full 51cm (20")

Dark
Brown
Yellow
Blue
432202
432203
432204
432222
432223
432224
432242
432243
432244
432282
432283
432284

Throat Lash

Dark
Purple
Red
White
Royal
Green
432205
432206
432207
432208
432212
432225
432226
432227
432228
432232
432245
432246
432247
432248
432252
432285
432286
432287
432288
432292

Open Cheek Straps (Pair)

Light
Green
432215
432235
432255
432295

Orange
432217
432237
432257
432297

Patent Face Drop

Pony
Classic
Cob / Full

Fine

Classic
As supplied with all Classic and ZGB bridles. For
Pony size, refer to the "Fine" throatlash (below)
Size
Cob
Full
Extra Full

Length
50cm (191⁄2")
55cm (211⁄2")
65cm (251⁄2")

Width
19mm (3⁄4")
19mm (3⁄4")
19mm (3⁄4")

Cat No
432186
432188
432190

Fine
Supplied with the Fine Patent Bridle.
Size
Shetland
Pony
Cob
Full

Length
Width
43cm (17")
13mm (1⁄2")
44cm (17 1⁄2") 13mm (1⁄2")
48cm (18 1⁄2") 13mm (1⁄2")
54.5cm (21 1⁄2") 16mm (5⁄8")

Cat No
444063
444065
444066
444068

These cheek pieces are designed for driving bridles
where blinkers are not used. This permits full vision
for the horse. 19mm (3⁄4") strapping to suit Classic
headpieces.
Warning: Open cheeks should only be used on
horses that have been specifically trained to work
in an open bridle. It is dangerous to use them on a
horse that has been trained in blinkers.
Size
Pony
Cob
Full

Length Min.
24cm (91⁄2")
27cm (101⁄2")
30cm (12")

Max
31cm (12")
35cm (14")
38cm (15")

Face drops provide an attractive decoration for the
face in the show ring or dressage arena.
Simply slide the keeper onto the poll strap of the
winker stay. There is a soft wire core that allows for
adjustability and stability on the horse’s face.
Size
Length
Width
Pony
20cm (8")
5cm (2")
Cob / Full 24cm (9 1⁄2") 6cm (2 1⁄2")

Cat No
444304
444308

Cat No
444045
431306
431308

35

Bridle Parts
Nosebands

Classic

Fine

A cavesson style noseband that features double buckle adjustments with
a chin pad. It is fitted by sliding through the loops on the inside of the
bridle cheek.

An elegantly styled cavesson style noseband that simply threads through
the cheek strap loops on the inside of the bridle cheeks.

The double adjustment allows a maximum range of fit. It is well padded
under the lower jaw and over the bridge of the nose. All sizes are 19mm
(3/4") wide (not including the padding).
Size
Cob
Full
Extra Full

Length Min.
53cm (21")
61cm (24")
68cm (26 3⁄4")

Max.
71cm (28")
78cm (31")
87cm (34 1⁄4")

Cat No
431412
431418
431419

This finer style is made from narrower strapping, and is more suited to
ponies, and larger horses who have more delicately shaped heads.
Size
Shetland
Pony
Cob
Full

Length Min.
48cm (19")
48cm (19")
58cm (23")
66cm (26")

Max.
63cm (25")
63cm (25")
73cm (29")
81cm (32")

Width
13mm (1⁄2")
13mm (1⁄2")
13mm (1⁄2")
16mm (5⁄8")

Cat No
444105
444108
444109
444110

Flash Converter & Strap

Noseband Hanger Straps

Simply and easily convert a regular cavesson style noseband into a
hanoverian style noseband with this conversion kit. Simply fold the
converter over the cavesson and thread the flash strap through the slots
as pictured above.

These straps suspend the noseband behind the bridle cheek. They
attach inside the cheek/blinker assembly with height adjustment via the
cheek buckle. The noseband slides through the loops at the bottom.

Size
Pony
Cob
Full
Extra Full

Length
66cm (26")
68cm (27")
71cm (28")
75cm (30")

Black
431402
431406
431408
431410

Gullet Safety Strap

This system allows the noseband and cheeks to move independently of
each other, thus enabling unrestricted movement of the bit.
Size
Shetland
Pony
Cob
Full
Extra Full

Length
23cm (9")
28cm (11")
33cm (13")
36cm (14")
39cm (15")

Width
13mm (1⁄2")
13mm (1⁄2")
19mm (3⁄4")
19mm (3⁄4")
19mm (3⁄4")

Cat No
431445
431446
431447
431448
431449

Made from 16mm (3⁄4") strapping, the gullet
safety strap is attached to the underside
of the noseband and up to the throatlash.
It is designed to prevent the bridle being
accidentally pulled off (or rubbed off),
particularly in multiples.

Size
Length Min.
One size 18cm (7")

Max
Cat No
22cm (9") 432180

It includes a dee ring, which sits on the
noseband end, so that a lead rope can be
attached when required.
Gullet strap fitted

Zilco bridles can be customised by ordering individual bridle parts. When mixing and matching
individual bridle parts, it is important to check the width of the strap on each part as listed. For
example, if ordering blinkers with 19mm cheeks, these will only fit a headpiece with 19mm straps.
36

Blinkers & Cheeks
Round Blinkers & Cheeks
Large Pony,
Cob, Full &
Extra Full

Full Size

Shetland,
Pony &
Cob

Pony

Classic

Fine Patent

This model is supplied as standard with all Classic and ZGB harness sets. The
wire-filled stays can be shaped to achieve a customised view - wide visibility,
or narrow. The eyes of the Pony and Large Pony size are proportioned to suit
smaller heads.

An elegantly proportioned, patent finish blinker, suitable for ponies and larger
horses who have more delicately shaped heads. The rolled, wire-filled stays may
be shaped to achieve a customised view. This style is available as an option with
all Classic Harness sets.

Size
Pony
Large Pony
Cob
Full
Extra Full

Size
Shetland
Pony
Cob
Full

Length Min.
24cm (9")
27cm (11")
27cm (11")
30cm (12")
34cm (13")

Max.
31cm (12")
35cm (14")
35cm (14")
38cm (15")
42cm (17")

Cheek Width
13mm (1⁄2")
19mm (3⁄4")
19mm (3⁄4")
19mm (3⁄4")
19mm (3⁄4")

Cat No
444139
431415
431417
431421
431426

Length Min.
20cm (7 3⁄4")
24cm (9")
27cm (11")
30cm (12")

Max.
24cm (9")
31cm (12")
35cm (14")
38cm (15")

Cheek Width
13mm (1⁄2")
13mm (1⁄2")
13mm (1⁄2")
16mm (5⁄8")

Cat No
444282
444284
444286
444288

Cutaway Blinkers & Cheeks
Blinds that are partially cut away give the horse better visibility downwards
and forwards. This makes it easier for horses to negotiate uneven ground and
obstacles.

Length

Width

Width
measurement
does not include
the cheek strap

Round Blinkers - Dimensions
Classic

Ground View Plus

Dolly Varden

This model has the same dimensions as the Classic
Blinker, but with the bottom corner cut away for
increased ground view. These are suited for Team &
Tandem Wheelers. Cheeks are all 19mm (3⁄4") wide.

This design allows the horse to have more
peripheral vision than a standard blind but still
prevents them from seeing behind. Pony cheeks are
13mm (1⁄2") wide, Cob & Full Size 19mm (3⁄4") wide.

Size
Cob
Full
X Full

Size
Pony
Cob
Full

Length Min.
27cm (11")
30cm (12")
34cm (13")

Max.
35cm (14")
38cm (15")
42cm (17")

Cat No
431517
431521
431526

Length Min.
24cm (9")
27cm (11")
30cm (12")

Max.
31cm (12")
35cm (14")
38cm (15")

Cat No
444149
431435
431436

Size
Pony
Large Pony
Cob
Full
Extra Full

Length
13cm (5")
13cm (5")
15cm (6")
15cm (6")
15cm (6")

Fine Patent

Size
Shetland
Pony
Cob
Full

Length
11.5cm (4 1⁄2")
12cm (4 3⁄4")
12.5cm (5")
14cm (5 1⁄2")

Width
11.5cm (4 1⁄2")
11.5cm (4 1⁄2")
13cm (5 1⁄4")
13cm (5 1⁄4")
13cm (5 1⁄4")

Width
11.5cm (4 1⁄2")
11.5cm (4 1⁄2")
11.5cm (4 1⁄2")
12.5cm (5")

37

Rein Materials & Rein Accessories

Zilco offers 3 different types of rein material
for ZGB, Elite & Classic harness. Z=Grip is supplied as standard.

Z-GRIP: reins are made from a matt brown
suede finish material that has a similar weight and
appearance to leather. The hand section has sewn
stops at intervals along the rein to prevent it from
being pulled through the fingers. Z-grip gives a very
consistent feel in both wet and dry conditions. It
cannot stretch and can be used in place of leather
reins. Hand grips are 22mm wide.

S-GRIP: reins are constructed from hard wearing
ZILCO material for the front section and billets. The
carefully constructed weave in the “Supergrip” hand
section incorporates a rubberized thread to give
good grip in all weather conditions. The weight and
feel of the reins is designed for optimum comfort in
the driver’s hand. Hard wearing and very strong.
Hand grips are 22mm wide

Rein Accessories
Rein Coupler
Complete with finger loop, the coupler joins the ends
of all Zilco reins. The ability to remove the coupler
means that it is much easier to fit rein joiners or
clamps if required.
434601
434603

Black
Brown

All Zilco reins now come with a rein
coupler as standard
Rein Joiner
This is an indispensable tool when driving
marathons and obstacles, but is also helpful in the
execution of dressage movements when holding the
reins in one hand is required.
Designed for joining tandem or team reins, but
also used by drivers of single or pair horses
who may find gripping difficult.
22mm (7⁄8") buckle with hook & loop closure.
434000

Brown

Elastic Rein Retainer
A fantastic safety product that is a simple way of ensuring a dropped rein
does not fall outside the carriage. The end of the retainer is looped around
the framework of the carriage and then buckled to the rein end. This
means it can easily be retrieved to regain control and avoid an accident.
The retainer should be attached to the vehicle where it is out of the way of
the driver and passenger alighting or dismounting the carriage. It should
also be in a position where the passenger or backstep passenger can
reach it in the event of the driver getting thrown from the carriage.
434611

38

R-GRIP: The front part is made from Zilco's
hardwearing synthetic strapping. The hand grips are
20mm wide with excellent wet weather grip. They
are soft, pliable, and have a rubbery contoured grip
that is extremely comfortable in the hand.

Reins - Single Harness
SINGLE HARNESS: S-Grip All Brown

SINGLE HARNESS: S-Grip Black / Brown

SINGLE HARNESS: Z-Grip

SINGLE HARNESS: R-Grip

Reins for Single Harness
S-Grip
All Brown

S-Grip
Black/Brown

Z-Grip

R-Grip

434033

434023

434003

434053

Cob 432cm (14'2")

434035

434025

434005

434055

Full Size 462cm (15'1")

434037

434027

434007

434057

-

434029

-

-

Size
Pony 368cm (12')

Extra Full 550cm (18')

Photo: Courtesy of Bennington Carriages

Z-Grip reins
are supplied as
standard in all
harness sets

39

Reins - Pairs Harness
PAIRS HARNESS: S-Grip All Brown

PAIRS HARNESS: S-Grip Black / Brown

PAIRS HARNESS: Z-Grip

PAIRS HARNESS: R-Grip

Reins for Pairs Harness
Couplings are measured from the
turn on the coupling buckle to the
tip of the billet.
Pony
Cob
Full

40

190cm (75")
213cm (84")
244cm (96")

S-Grip
All Brown

S-Grip
Black/Brown

Z-Grip

R-Grip

Pony 445cm (14'7")

434133

434123

434103

434153

Cob 472cm (15'6")

434135

434125

434105

434155

Full Size 508cm (16'8")

434137

434127

434107

434157

Size

Z-Grip reins are supplied as standard in all harness sets

Reins - Tandem Leader & Team Harness
Tandem Leader: Z-Grip

Pony
Cob
Full

610cm (20')
711cm (23'3")
762cm (25')

434203
434205
434207

Tandem Leader: S-Grip

Pony
Cob
Full

610cm (20’ )
711cm (23’ 3”)
762cm (25’)

434223
434225
434227

Z-Grip reins are supplied as standard in all harness sets

Team Wheeler: Z-Grip

Same design as Z-Grip pair reins, but without sewn stops on
the hand grip part
Full

508cm (16' 6")

6 IN-HAND LEADER: Z-Grip

Fixed Coupling, with adjustment at the billet end
Full

1229cm (40')

434407

434507

41

Reins - Team Leader
Team Leader Fixed: Z-Grip

Team Leader Fixed: S-Grip

Team Leader Fixed
Made with the leaders’ coupling reins securely sewn into the draught
rein. This makes them more suitable for marathon type driving because
there is no risk of getting a coupling buckle caught up on the roger rings
when turning the leaders sharply.
The join between draught reins and coupling is smooth and strong. To
allow the usual adjustment of coupling reins, Leader reins fixed are
made with extra holes on the billet so adjustment can be made from the
front end.

Size

Z-Grip
FIXED

S-Grip
FIXED

Pony 640cm (21')

434303

434313

Cob 732cm (24')

434305

434315

Full Size 858cm (28')

434307

434317

Team Leader Buckle: Z-Grip

Team Leader Buckle: S-Grip

Team Leader Buckle
Made in the traditional way, with a coupling buckle on the draught reins
for the usual adjustments to be made. Suitable for recreational driving
and dressage.

Z-Grip reins are supplied as
standard in all harness sets
42

Z-Grip
BUCKLE

S-Grip
BUCKLE

Pony 640cm (21')

434333

434353

Cob 732cm (24')

434335

434355

Full Size 858cm (28')

434337

434357

Size

Breastplates - ZGB
ZGB Breastplate
The ZGB breastplate combines breastplate and traces all in one. This enables the
one breastplate to be used in both single and pair combinations.
To convert from single to pair simply fit a pair of “Breastplate to Saddle Fittings”
through the loop on each side of the breastplate. The breastplate is 10cm (4") wide
and has soft padding with rounded edges for the horse’s comfort.

Single,
Pair or
Team

Size
Cob
Full
Extra Full

Length**
250cm (98 1⁄2")
260cm (102 1⁄2")
290cm (114")

Width
100mm (4")
100mm (4")
100mm (4")

Black
431603
431604
431619

** Measurements are taken from centre of the horse’s chest to the end of the trace.

Traces are 50mm (2") wide. A choice
of 3 vehicle connection couplers are
available, Combo Buckle, Dee Coupler &
Open Loop Coupler (all sold separately).

The padded wither strap features adjustable
rein drops, designed specifically by Zilco.
These can be positioned at a height suitable
for each particular horse, and thus allows a
more direct line of contact with the horse’s
mouth.

The soft padding is detachable,
and colour trim may be fitted to suit
individual requirements. For colour
trim options, see page 45

Traces can be shortened by simply
cutting across the segmented
stitching between the holes.

Trace Couplers

Buckle Combo Trace Coupler

Trace Coupler & Dee

Trace Couplers Open Loop

This combines the buckle and dee all-in-one, thus
reducing weight. It is particularly useful when a
short connection is required. This model is supplied
as standard with all ZGB harness sets.

This model is useful when a little bit of extra length
is required.

This model is used for connecting to roller bolts or
round swingle trees. Simply buckle to the traces
and slip the loop over the roller bolt or swingle tree,
tightening the loop down with the adjustment strap.

50mm (2") wide x 100mm (4") long
474250

Stainless Steel

50mm (2") wide x 38cm (15") long
431633


One Size

50mm (2") wide x 33cm (13") long



431629

One Size

Breastplate to Saddle Fitting
The breastplate to saddle fitting is designed to fit through the slots on the
side of the ZGB breastplate. The stainless steel buckle attaches to the
connecting strap on the saddle and helps to support the breastplate, while
the bottom of the strap attaches to the false belly band for stability.
These are supplied as standard with all ZGB Pair and Team sets.
420320

Sold as a pair - 32mm (1 1⁄4") wide

For individual breastplate parts,
please refer to page 46
43

Breastplates - Elite and Classic
Elite Breastplate
This is a traditional style breastplate, similar in construction to the ZGB model, but it does not have in-built traces. It is fitted with 50mm (2") stainless steel trace
buckles. The breastplate is 10cm (4") wide and comes with soft, detachable padding featuring rounded edges for the horse’s comfort. Colour trim may be fitted to suit
individual requirements. For colour trim options, see page 45
The padded wither strap features adjustable rein drops, made to Zilco’s own design. This allows them to be positioned at a height suitable for each particular horse, and
enables a more direct line of contact with the horse’s mouth. The Pair model features removable saddle and false belly band connecting straps.

Single - Elite
Size
Cob
Full
Extra Full

Length
112cm (44")
124cm (49")
134cm (53")

Cat No
444186
444188
444189

Pair - Elite
Size
Cob
Full
Extra Full

Length
140cm (55" )
154cm (61" )
160cm (63" )

Cat No
444948
444949
444950

Removable uptugs
& saddle connecting
straps

Classic Breastplate
A traditionally styled breastplate with 32mm (1 1⁄4") trace buckles. The 8.5cm (3 1⁄3") wide breastplate features detachable padded lining. Colour trim may be fitted to suit
individual requirements. For colour trim options, see page 45
The breastplate also features a padded, fixed ring wither strap. The Pair model features removable saddle and false belly band connecting straps, along with a retaining
strap from wither to saddle.

Single - Classic
Size Length
Pony 80cm (31")
Cob 110cm (43")
Full 120cm (47")

Black
444213
444217
444221

Pair - Classic

Size
Pony
Cob
Full

Length
120cm (47")
138cm (54")
150cm (59")

Cat No
445009
445012
445017

Removable uptugs
& saddle connecting
straps

44

Breastplates - Jubilee Edition

Jubilee Edition Breastplate
Designed in honour of Zilco's 50th Anniversary year.
This 6.5cm (2 1⁄2") wide single breastplate with patent
lining is a simple, yet elegant design, ideal for both
dressage and the show ring. It features a 19mm (3⁄4")
wither strap, and 32mm (1 1⁄4") trace buckles.
Size
Pony
Cob
Full

Length
80cm (31")
110cm (43")
120cm (47")

Cat No
443804
443806
443808

Jubilee Edition Breeching (see page 56)
and Girth (see page 54) also available

Detachable Colour Trim Piping
This piping is easily fitted around the edges of the
breastplate with aid of hook and loop tape.
The trim may be ordered as an optional extra with
ZGB, Elite or Classic harness sets.
Sold Per Metre
Blue
Brown
Yellow
Dark Green
Purple

440002
440003
440004
440005
440006

Red
White
Royal Blue
Light Green
Orange

440007
440008
440012
440015
440017

Detachable piping is easily fitted to ZGB/Elite and Classic Breastplates

45

Breastplate Parts
Breastplate Parts
Classic Wither Strap

Brake Strap

As shown in red on the illustration, the Classic wither
strap is padded and features fixed rein rings. This
model suits Classic Breastplates. For ZGB/Elite
wither straps, see below.

As indicated in blue on the illustration, the brake
strap is designed to help support and balance the
breastplate. Measuring 25mm (1") wide, it is suitable
for use with ZGB, Elite and Classic breastplates

Size
Pony
Cob
Full

Size
Pony
Cob
Full

Length
104cm (41")
120cm (47 1⁄4")
127cm (50")

Cat No
444254
444259
444262

Length
48cm (19")
61cm (24")
66cm (26")

Wither Strap

Cat No
420235
420245
420255

Attach trace end to
this buckle

Attach to the
breastplate buckle

Brake Strap

Quick Release Trace Converter
Retainer Straps

This is used to convert a standard Classic breastplate buckle into quick
release. Simply buckle the tail into the breastplate buckle. The trace
attaches to the buckle on the fitting.
436550

This strap buckles onto the dee at the top of the
wither strap and the clip attaches to the ring at the
front of the saddle. It is designed to prevent the
wither strap from sliding forward.

32mm (1 1⁄4") wide (Pair)

Size
Pony
Cob
Full
Extra Full

Retainer Strap with
Stainless Steel Clip

Length Min. Max.
18cm (7") 23cm (9")
23cm (9") 28cm (11")
25cm (10") 30cm (12")
30cm (12") 37cm (14")

Wither Strap

Rein Drop

Brake Strap

ZGB/Elite Wither Strap

Adjustable Rein Drops

As shown in red on the illustration, the ZGB/Elite wither strap is
padded and includes adjustable rein drops, made to Zilco’s own
design. These rein drops may be positioned on the wither strap at a
height suitable for each individual horse, allowing a more direct line
of contact with the horse’s mouth. Adjustable rein drops are also
available for separate purchase.

As shown in green (above), these rein drops fit a
25mm (1") neck strap, and may be moved to the
desired height on the neck strap to suit individual
horses.

Size
Cob
Full
Extra Full

46

Length
110cm (43 1⁄3")
125cm (49")
163cm (64")

Cat No
431654
431655
431656

476200

Stainless Steel (Each)

Cat No
444923
444924
444925
444926

Breastplates - Empathy Mk3

“Mk3” EMPATHY CONTOUR BREASTPLATE
Research & Development /Design features
The unique, improved “Mk3” Empathy breastplate is a careful blend of
ancient and proven harness systems, with new lightweight materials that
combine strength, with low maintenance and maximum comfort.
Research into the ideal breastplate shape has been meticulously
researched right back to the days of the charioteers of ancient Greece.
Study of load bearing areas and the horse’s skeletal and muscular anatomy
have all been taken into consideration. The result is a breastplate that
combines the load bearing and efficiency of a full breastplate, but with
lightness and a more versatile and adjustable fitting.
The “Mk3” Empathy works with the horse’s conformation instead of against
it, by allowing greater freedom of movement through the shoulder area,
enabling the horse to pull a load with minimal restriction to limb movement or
pressure on the shoulder joint.
The trace buckle now features a pivoting ring, which allows a more comfortable
fit across the shoulder, regardless of the line of draft.

Suitable for:





Facilitating best possible paces and freedom of movement in any horse or pony.
Animals with a low headset, who benefit greatly from this design.
Animals with shoulder lameness from strains, old injuries or stiffness to the shoulder.
Horses or ponies that tend to shorten their stride when in draft.

Materials and Fittings:
• In order to maintain the curved shape, it is sturdily made with a central core of Zilco
strapping. This ensures maximum strength under the toughest of marathon conditions.
• Soft padded waffle lining on bearing surfaces of the breastplate, wither and martingale
• Quick Release connection for traces
• All Stainless Steel fittings

Empathy Collars are available
as an OPTION with
Classic Single and Pair Harness

47


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