lienEZ Steer (T8000 Magnum) .pdf



Nom original: lienEZ-Steer_(T8000_Magnum) .pdf
Titre: EZ-Steer Assisted Steering System (Platform Kit P/N 53059-02) Installation Instructions
Auteur: Trimble Navigation Limited - Technical Publications Dept

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Taille du document: 2 Mo (19 pages).
Confidentialité: fichier public



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EZ-Steer® Assisted Steering
System

Installation Instructions
Platform Kit P/N 53059-02

2005 Case IH Models
Q MX 210 Magnum

2006 Case IH Models
Q MX 215 Magnum

Q

MX 230 Magnum

Q

MX 245 Magnum

Q

MX 255 Magnum

Q

MX 275 Magnum

Q

MX 285 Magnum

Q

MX 305 Magnum

Q

Magnum 225

Q

Magnum 250

Q

Magnum 280

Q

Magnum 310

2005 New Holland Models
Q TG 210

2006 New Holland Models
Q TG 215

Q

TG 230

Q

TG 245

Q

TG 255

Q

TG 275

Q

TG 285

Q

TG 305

Q

T8010

Q

T8020

Q

T8030

Q

T8040

Revision B
June 2007
Part Number 53345-02-EU

*53345-02-EU*

Support
For support, go to www.EZ-Steer.com.
Copyright and Trademarks
© 2004–2007, Trimble Navigation Limited. All rights reserved.
AgGPS and EZ-Steer are trademarks of Trimble Navigation Limited,
registered in the United States and in other countries.
All other trademarks are the property of their respective owners.
This product is covered by the following patents: 6,501,422, 6,703,973,
and 6,198,992. Other patents are pending.
Release Notice
This is the June 2007 release (Revision B) of the EZ-Steer System Platform
Kit (P/N 53059-02) Installation Instructions, part number 53345-02-EU.

2.1

Introduction
This document describes how to install the EZ-Steer ® system platform kit
(P/N 53059-02) in a:

C

2.2



Case IH MX Magnum (2005/2006 models)



Case IH Magnum (2006 model)



New Holland TG (2005/2006 models)



New Holland T80x0 (2006 model)

WARNING – THE EZ-STEER ASSISTED STEERING SYSTEM IS SOLELY INTENDED FOR
AGRICULTURAL USE IN AN OPEN FIELD ENVIRONMENT WITH AGRICULTURAL VEHICLES
APPROVED BY THE MANUFACTURER FOR USE WITH THE EZ-STEER SYSTEM, AND SHOULD
NOT BE USED WITH ANY OTHER TYPE OF VEHICLE OR FOR ANY OTHER PURPOSE.
Contact your local EZ-Steer system reseller or check www.EZ-Steer.com to confirm that the
EZ-Steer system has been tested and approved by the manufacturer for use with your vehicle
make and model. The EZ-Steer system should not be installed on a vehicle not approved by the
manufacturer for such use. Installation of the EZ-Steer system on an unapproved vehicle will
invalidate the product warranty.

Hardware organization

Platform kit

EZ-Steer T2 system

(P/N 53059-02)

(P/N 62000-xx-ROW)

– EZ-Steer bracket
– Bolt kit (EZ-Steer bracket)
– Bolt kit (EZ-Steer motor)

– EZ-Steer controller
– EZ-Steer motor
– Cable kit

2.3

GPS receiver

Controller bracket
(P/N 59171)

– EZ-Guide® Plus lightbar
with integrated receiver
– EZ-Guide 500 lightbar
– AgGPS® 252 receiver with
magnetic mount

– Seat bracket for
EZ-Steer controller

Vehicle measurements
Item

Measurement

Steering wheel diameter

405 mm

Wheel base

3050 mm

Antenna height

3265 mm

Antenna distance from rear axle

To be measured on the vehicle

EZ-Steer System Platform Kit (P/N 53059-02) Installation Instructions

3

2.4

Installation process
To install the EZ-Steer platform kit (P/N 53059-02) on the Case IH or New Holland
vehicle:
1.

Prepare the vehicle.

2.

Attach and adjust the EZ-Steer bracket and motor.

3.

Mount the EZ-Steer controller.

4.

Mount the antenna/receiver.

5.

Connect to the power supply.

These steps are described in greater detail below.

2.1

Step 1. Preparing the vehicle
1.

Park the vehicle on a hard, level surface.

2.

Engage the park brake and then remove the ignition key.

3.

On an articulated vehicle, install the articulation locks.

4.

Remove all dirt and debris from the areas of the vehicle where the system is to be
installed.

5.

Open all kit boxes and lay all of the parts out on a clean workbench.

6.

Check the contents of the boxes against the packing lists.
Note – The left and right sides of the vehicle are referenced while standing behind the
vehicle, facing the normal direction of travel.

EZ-Steer System Platform Kit (P/N 53059-02) Installation Instructions

4

2.1

Step 2. Attaching and adjusting the EZ-Steer bracket
and motor
1.

Pull down the steering wheel
rubber boot to expose the
steering shaft tube.

2.

Attach the EZ-Steer motor
bracket to the steering shaft.
Point the slotted arm to the
3 o’clock position and face the
bend in the bracket down.
Secure the bracket with 5/16 x
18 x 2" long carriage bolts, flat
washers, and nylock hex nuts
(included with the bracket). Use
a 3/8" drive ratchet, a 9/16" deep
socket, and a 3” extension to
tighten the nuts to a torque
above 6.8 Nm (5 ft/lbs).

EZ-Steer System Platform Kit (P/N 53059-02) Installation Instructions

5

C

3.

CAUTION – When you tighten
the bracket clamp, ensure that
you do not pinch the wire
bundle(s) against the steering
shaft tube. Insert the lower
carriage bolt behind the wire
bundle(s).

Adjust the distance between the
EZ-Steer motor bracket and the
steering wheel. Ensure that the
distance between the slotted
arm of the EZ-Steer bracket and
the outer edge of the steering
wheel is 235 mm–240 mm.

235 mm

EZ-Steer System Platform Kit (P/N 53059-02) Installation Instructions

6

4.

Insert the carriage bolts through
the slotted arm of the EZ-Steer
bracket and then secure the
bolts with the T-nuts.

5.

Adjust the position of the motor
until there is 30 mm–35 mm of
clearance between the motor
drive wheel and the steering
wheel ring.

EZ-Steer System Platform Kit (P/N 53059-02) Installation Instructions

7

2.1

Step 3. Mounting the EZ-Steer controller
1.

Locate the controller seat
mounting bracket and bolts.

2.

On the left side of the seat, cut
off the rubber housing 30 mm
below the top.
30 mm

3.

Remove the two existing seat
retaining nuts. Save them for
later.

EZ-Steer System Platform Kit (P/N 53059-02) Installation Instructions

8

4.

Place the controller bracket over
the two existing screw holes.

5.

Attach the controller bracket to
the seat base using the existing
nuts.

6.

Attach the EZ-Steer controller
to the mounting plate with four
#10 x 5/8" screws.

EZ-Steer System Platform Kit (P/N 53059-02) Installation Instructions

9

7.

Connect the end connector of
each cable to the controller.
Route the:


EZ-Steer motor cable toward
the front of the cab



power cable to the power
plug



lightbar cable to the
EZ-Guide Plus lightbar

EZ-Steer System Platform Kit (P/N 53059-02) Installation Instructions

10

2.1

Step 4. Mounting the antenna/receiver

2.2

Mounting the EZ-Guide Plus/EZ-Guide 500 system antenna
1.

If the antenna is already fitted
with built-in magnets, go to
Step 3.

2.

Screw the magnet onto the
antenna. Stick the cover onto
the magnet.

3.

Clean the antenna location on
the roof with a light solvent to
remove oil and dust. Remove
the cover from the adhesive
strips and then stick the
antenna mounting plate onto a
flat surface as close as possible
to the front of the cab roof. To
ensure that the plate is exactly
on the center line of the vehicle,
place the adhesive strips either
side of the central rib, as shown.
Note – To secure the mounting
plate on the roof, you can also
rivet the plate to the plastic roof
through the four existing holes.

EZ-Steer System Platform Kit (P/N 53059-02) Installation Instructions

11

4.

Place the antenna magnetic
mount at the center of the
mounting plate. Connect the
antenna cable to the antenna
and then route the cable
through the rear window
towards the lightbar.

EZ-Steer System Platform Kit (P/N 53059-02) Installation Instructions

12

2.1

Mounting the AgGPS 252 GPS receiver
1.

Attach the magnets to the
receiver mounting plate.

2.

Mount the antenna with the
three ¼" bolts.
Note – Ensure that the nuts are
on the receiver side.

3.

Turn the mounting plate upside
down and then stick the covers
over the magnets.

EZ-Steer System Platform Kit (P/N 53059-02) Installation Instructions

13

4.

Mount the three mounting
plates so the receiver is as close
as possible to the front of the
vehicle.

66 mm 66 mm

276 mm

276 mm

Front of cab

5.

Stick the antenna magnetic
mounts at the center of the
mounting plates.

Front of cab

6.

Connect the antenna cable to
Port A of the AgGPS 252 GPS
receiver and then route the
cable through the rear window
towards the lightbar.

Front of cab

EZ-Steer System Platform Kit (P/N 53059-02) Installation Instructions

14

2.1

Step 5. Connecting to the power supply

2.2

Connecting directly to the cigarette lighter
1.

Locate the cigarette lighter plug.

2.

Insert the EZ-Steer cigarette
lighter connector. Turn on the
switch on the cigarette lighter
connector.
To connect both the EZ-Steer
and the AgGPS 252 GPS receiver
connectors, use a cigarette
lighter splitter (not included in
the kit).

EZ-Steer System Platform Kit (P/N 53059-02) Installation Instructions

15

2.1

Connecting directly to an existing 12 Volt connector
2.2Connecting

the EZ-Steer system to a lightbar with integrated

receiver
1.

Locate a 12 Volt connector
inside the cab.

2.

Cut the cigarette lighter
connector off the EZ-Steer
power cable.

3.

One of the two wires is grooved.
Clearly mark the grooved wire
as “+12 volt” and the smooth
wire as “Ground”.

EZ-Steer System Platform Kit (P/N 53059-02) Installation Instructions

16

4.

Attach an inline 10 Amp fuse
and a socket end to the “+ 12
volt” wire.

5.

Attach a socket end to the
“Ground” wire.

6.

Connect the socket ends to the
connector.
Note – Neither the socket
terminals nor the 12 Volt plug are
included in the kit.

the EZ-Steer system to a lightbar and an AgGPS 252
GPS receiver

2.1Connecting

1.

Cut the cigarette lighter
connector off the power cable
(P/N 50166).

EZ-Steer System Platform Kit (P/N 53059-02) Installation Instructions

17

2.

Attach an inline 10 Amp fuse to
the “+ 12 volt” wire.

3.

Attach both the AgGPS 252 GPS
receiver and the EZ-Steer
“+ 12 volt” wires to a single
socket end.

4.

Attach both the AgGPS 252 GPS
receiver and the EZ-Steer
“ground” wire to a single socket
end.

EZ-Steer System Platform Kit (P/N 53059-02) Installation Instructions

18

5.

2.1

Connect both the AgGPS 252
GPS receiver power cable and
the EZ-Steer power cable to the
connector.

Additional information
For additional support information, refer to documentation on www.EZ-Steer.com.

EZ-Steer System Platform Kit (P/N 53059-02) Installation Instructions

19



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