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Titre: AgGPS Autopilot Automated Steering System Installation Instructions: Case IH STX Steiger/ New Holland TJ
Auteur: Trimble Navigation Limited - Technical Publications Group

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AgGPS® Autopilot™
Automated Steering System

Installation Instructions
Case IH

New Holland

Version 3.00
Revision B
Part Number 54036-15-ENG
January 2006

Q

STX 275 Steiger

Q

STX 325 Steiger

Q

STX 375 Steiger

Q

STX 425 Steiger

Q

STX 440 Steiger

Q

STX 450 Steiger

Q

STX 500 Steiger

Q

TJ 275

Q

TJ 325

Q

TJ 375

Q

TJ 425

Q

TJ 440

Q

TJ 450

Q

TJ 500

F

Agriculture Business Area
Trimble Agriculture Division
7401 Church Ranch Blvd
Westminster, CO 80021
USA
800-865-7438 (US toll free)
+1-913-495-2700 Phone
+1-913-495-2750 Fax
trimble_support@trimble.com
www.trimble.com
Copyright and Trademarks
© 1999–2005, Trimble Navigation Limited. All rights reserved. Trimble,
the Globe & Triangle logo, AgGPS, and EZ-Guide are trademarks of
Trimble Navigation Limited, registered in the United States Patent and
Trademark Office and in other countries. Autopilot and SiteNet are
trademarks of Trimble Navigation Limited.
All other trademarks are the property of their respective owners.
Release Notice
This is the January 2006 release (Revision B) of the AgGPS Autopilot
Automated Steering System Installation Instructions, part number
54036-15-ENG. It applies to version 3.00 of the AgGPS Autopilot
automated steering system.
The following limited warranties give you specific legal rights. You may
have others, which vary from state/jurisdiction to state/jurisdiction.
Product Limited Warranty
Trimble warrants that this Trimble product and its internal components
(the “Product”) shall be free from defects in materials and workmanship
and will substantially conform to Trimble’s applicable published
specifications for the Product for a period of one (1) year, starting from
the earlier of (i) the date of installation, or (ii) six (6) months from the
date of product shipment from Trimble. This warranty applies only to
the Product if installed by Trimble or a distributor authorized by Trimble
to perform Product installation services.
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All Product software components (sometimes hereinafter also referred
to as “Software”) are licensed and not sold. Any Software accompanied
by a separate End User License Agreement (“EULA”) shall be governed
by the terms, conditions, restrictions and limited warranty terms of such
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warranty period you will be entitled to receive, at no additional charge,
such Fix Updates and Minor Updates to the Product software as Trimble
may develop for general release, subject to the procedures for delivery to
purchasers of Trimble products generally. If you have purchased the
Product from an authorized Trimble distributor rather than from
Trimble directly, Trimble may, at its option, forward the software Fix
Update or Minor Update to the Trimble distributor for final distribution
to you. Major Upgrades, new products, or substantially new software
releases, as identified by Trimble are expressly excused from this
enhancement process and limited warranty. Receipt of software updates
shall not serve to extend the limited warranty period.
For purposes of this warranty the following definitions shall apply: (1)
“Fix Update” means an error correction or other update created to fix a
previous software version that does not substantially conform to its
published specifications; (2) “Minor Update” occurs when
enhancements are made to current features in a software program; and
(3) “Major Upgrade” occurs when significant new features are added to
software, or when a new product containing new features replaces the
further development of a current product line. Trimble reserves the right
to determine, in its sole discretion, what constitutes a significant new
feature and Major Upgrade.
Warranty Remedies
Trimble’s sole liability and your exclusive remedy under the warranties
set forth above shall be, at Trimble’s option, to repair or replace any
Product that fails to conform to such warranty (“Nonconforming
Product”), and/or issue a cash refund up to the purchase price paid by
you for any such Nonconforming Product, excluding costs of
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in accordance with Trimble’s standard return material authorization
process. Such remedy may include reimbursement of the cost of repairs
for damage to third-party equipment onto which the Product is
installed, if such damage is found to be directly caused by the Product as
reasonably determined by Trimble following a root cause analysis.
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These warranties shall be applied only in the event and to the extent that
(i) the Products and Software are properly and correctly installed,
configured, interfaced, maintained, stored, and operated in accordance
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defects or performance problems resulting from (i) the combination or
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THE WARRANTIES ABOVE STATE TRIMBLE'S ENTIRE LIABILITY, AND
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Notices
Class B Statement – Notice to Users. This equipment has been tested
and found to comply with the limits for a Class B digital device, pursuant
to Part 15 of the FCC rules. These limits are designed to provide
reasonable protection against harmful interference in a residential
installation. This equipment generates, uses, and can radiate radio
frequency energy and, if not installed and used in accordance with the
instructions, may cause harmful interference to radio communication.
However, there is no guarantee that interference will not occur in a
particular installation. If this equipment does cause harmful
interference to radio or television reception, which can be determined
by turning the equipment off and on, the user is encouraged to try to
correct the interference by one or more of the following measures:
– Reorient or relocate the receiving antenna.
– Increase the separation between the equipment and the receiver.
– Connect the equipment into an outlet on a circuit different from that
to which the receiver is connected.
– Consult the dealer or an experienced radio/TV technician for help.
Changes and modifications not expressly approved by the manufacturer
or registrant of this equipment can void your authority to operate this
equipment under Federal Communications Commission rules.
Notice to Our European Union Customers

For product recycling instructions and more information, please go
to:
www.trimble.com/ev.shtml
Recycling in Europe: To recycle Trimble WEEE, Call
+31 497 53 2430, and ask for the "WEEE Associate"
Or
Mail a request for recycling instructions to:
Trimble Europe BV
c/o Menlo Worldwide Logistics
Meerheide 45
5521 DZ Eersel, NL

Safety Information
Follow the safety information in this chapter at all times.

1.1

Safety / Machine Preparation Information

11.1

11.2

Personal protection

C

CAUTION – Always wear protective glasses, shoes, and any other protective equipment as
required by job conditions and machine.

C

CAUTION – Wear protective glasses when using pressurized air or water to clean surfaces
or cleaning overhead surfaces.

C

CAUTION – Use proper protective welders clothing if a welding operation is to be done.

C

CAUTION – Do not wear loose clothing or jewelry that can catch on machine parts or
tools.

C

CAUTION – Use steps and handrails when entering or exiting a machine while facing the
machine.

C

CAUTION – Use caution when checking for hydraulic leaks and system operation. Do not
use bare hands to check for leaks. Pinhole leaks can result in a high velocity fluid stream
that can penetrate the skin and cause serious injury. Stand clear and use a board or
cardboard to check for leaks.

C

CAUTION – Battery posts, terminals and related accessories contain lead and lead
compounds. Wash hands after handling.

Machine cleaning

C

CAUTION – If the machine has been used to apply agricultural chemicals, the machine
must be steam cleaned to remove any chemical residue from the areas where the
technician will be installing brackets, making hydraulic connections or routing cables and
hoses.

C

CAUTION – The technician must wash hands prior to eating or drinking after working on
the machine.

AgGPS Autopilot Automated Steering System Installation Instructions

iii

C
11.3

CAUTION – Remove all dirt and debris from the areas of the machine where the
Autopilot system will be installed.

Pre-installation machine preparation

C

CAUTION – Park the machine on a level, hard surface. Block the front and rear wheels.

C

CAUTION – Align the steering straight ahead. On articulated machines, install the
articulation locks.

C

CAUTION – Lower all attachments to the ground.

C

CAUTION – To avoid burns, allow hot machines to cool before attempting installation.

C

CAUTION – Relieve all pressure in oil, air and water systems before disconnecting any
lines, fittings or related items.

C

CAUTION – Be careful when removing fill caps, breathers and hose connections. Hold a
rag over the cap or fitting to prevent being sprayed by liquids that may still be under
pressure.

C

CAUTION – Before starting to disconnect hydraulic and electrical components, disconnect
the battery cables and attach a “Do Not Operate” or similar tag in the operator’s cab. A
lockout box should also be installed on the battery terminal to avoid the battery from
being reconnected.

C

CAUTION – Remove the key from the ignition switch.

Note –

iv



Before you begin an installation, read through these instructions to familiarize
yourself with the installation procedure.



The left and right sides of the machine are referenced while standing behind
the unit, facing the normal direction of travel.



Open all kit boxes and check contents of box against packing list/s. Lay all
parts out on a clean work bench.

AgGPS Autopilot Automated Steering System Installation Instructions

Contents
Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . iii
Safety / Machine Preparation Information . .
Personal protection . . . . . . . . . . . .
Machine cleaning. . . . . . . . . . . . . .
Pre-installation machine preparation .

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2
2
3
3
3
3
3
4
5

Hydraulic Control Valve Installation . . . . . . . . . . . . . . . . . . . . . . . 7
275 / 325 Models Components. . . . . . . . . . . .
275 / 325 Models: Prepare the Hydraulic Valve. .
275 / 325 Models: Install the Hydraulic Hoses . .
375 to 500 Models Components . . . . . . . . . . .
375 to 500 Models: Prepare the Hydraulic Valve .
375 to 500 Models: Install the Hydraulic Hoses .

3

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.

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Technical Assistance . . . . . . . . . . . . . . . . . . . . .
Your Comments . . . . . . . . . . . . . . . . . . . . . . . .
Manual System Upgrade to the Autopilot System. . .
EZ-Guide SL AgGPS 114 manual guide system
AgGPS 124 or AgGPS 132 PSO system . . . . . .
AgGPS 150 EZ-Guide Plus lightbar . . . . . . . .
Required Components . . . . . . . . . . . . . . . . . . . .
Autopilot Hardware Organization - as Shipped . . . .
Autopilot Hardware Organization - as Installed . . . .

2

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. 8
. 9
13
18
19
22

AutoSense Steering Sensor Installation . . . . . . . . . . . . . . . . . . . . 29
AutoSense Steering Sensor Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Install the AutoSense Steering Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Harness Preparation (P/N 54602 Rev C). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

4

Antenna/Receiver Installation . . . . . . . . . . . . . . . . . . . . . . . . . 35
AgGPS 114 Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
AgGPS 132 Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
AgGPS 114/132 Installation Process . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
AgGPS 252 GPS Receiver with SiteNet Radio (If Equipped) Components . . . . . . . . . . . . .
AgGPS 252 GPS Receiver with SiteNet Radio (If Equipped) Installation Process. . . . . . . . .
AgGPS 252 GPS Receiver with AgGPS 900 Radio Module (If Equipped) Components . . . . .
AgGPS 252 GPS Receiver with AgGPS 900 Radio Module (If Equipped) Installation Process .

5

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36
37
38
41
42
46
47

Display Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
EZ-Guide Plus Lightbar Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
EZ-Guide Plus Lightbar Display Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
Mounting the Lightbar. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
AgGPS Autopilot Automated Steering System Installation Instructions

v

Contents

AgGPS 170 Display System Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
AgGPS 170 Display System Installation Process . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59

6

Power Harness Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
Power Harness Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
Power Harness Installation Process . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63

7

Remote Engage Switch Installation . . . . . . . . . . . . . . . . . . . . . . 67
Remote Engage Switch Components: Rocker Switch.
Remote Engage Switch Components: Foot Switch . .
Prepare the Remote Engage Cable . . . . . . . . . . . .
Using the Remote Engage Switch . . . . . . . . . . . . .

8

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68
69
70
74

Controller Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
Controller Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
Controller Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80

9

Final Machine Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
Final Machine Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86

vi

AgGPS Autopilot Automated Steering System Installation Instructions

CHAPTER

1
Introduction

1

This manual describes how to install the
Trimble AgGPS Autopilot automated
steering system.

®

®



Even if you have used other Global
Positioning System (GPS) products before,
Trimble® recommends that you spend some
time reading this manual to learn about the
special features of this product. If you are not
familiar with GPS, visit the Trimble website
(www.trimble.com) for an interactive look at
Trimble and GPS.

AgGPS Autopilot Automated Steering System Installation Instructions

1

1

Introduction

Technical Assistance
If you have a problem and cannot find the information you need in the product
documentation, contact Trimble technical support:
1.

Go to the Trimble website (www.trimble.com).

2.

Click the Support button at the top of the screen. The Support A–Z list of
products appears.

3.

Scroll to the bottom of the list.

4.

Click the submit an inquiry link. A form appears.

5.

Complete the form and then click Send.

Your Comments
Your feedback about the supporting documentation helps us to improve it with each
revision. E-mail your comments to ReaderFeedback@trimble.com.

2

AgGPS Autopilot Automated Steering System Installation Instructions

Introduction

1

Manual System Upgrade to the Autopilot System
10.1

EZ-Guide SL AgGPS 114 manual guide system

Retain

Remove

AgGPS 21A lightbar

Lightbar cable (P/N 35204)

AgGPS 114 antenna/receiver

NOTE: Replace with lightbar only cable from conversion kit.
AgGPS 114 receiver cable (P/N 40947)
NOTE: Replace with cable from conversion kit. Extension
cable available as accessory.
Remote keypad

10.2

AgGPS 124 or AgGPS 132 PSO system

Retain

Remove

AgGPS 21A lightbar

Lightbar to receiver cable

Antenna for AgGPS 124 or 132 receiver

NOTE: Replace with lightbar only cable from conversion kit.

AgGPS 124 or 132 receiver

Remote keypad

Antenna to receiver cable

10.3

AgGPS 150 EZ-Guide Plus lightbar

Retain

Remove

AgGPS 150 EZ-Guide Plus lightbar
Antenna for AgGPS 150 EZ-Guide Plus lightbar
Antenna to receiver cable
(Optional) Remote keypad

Required Components
Kits required

Special tools required

Platform kit: P/N 54036-15

49317-TL template

Hydraulic hose kit STX 275 – 325: P/N 49771

#7 drill bit

STX 375 – 500: P/N 49917
Roof bracket kit: P/N 49307

1/4 inch drill bit
1/4-20 UNC tap
Tap handle
Open end wrench set (metric and SAE)
Allen wrench set (metric and inch sizes)

AgGPS Autopilot Automated Steering System Installation Instructions

3

1

Introduction

Autopilot Hardware Organization - as Shipped
Platform Kit
(P/N 54036-15)

Common
Parts

GPS Receiver

Hyd. Hose Kit
(P/N 49771 or
P/N 49917)

(2) Hydraulic valve

(8) Controller

(4) GPS receiver

(5) lightbar

(2) Hyd. hoses

2) Pressure manifold

(8) Cable kit
• Main
harness
• Aux harness
• Sonalert
alarm

(4) GPS antenna

(5) AgGPS
170 display

(2) Hyd. adapters

(2) Pressure
transducer
(2) Manifold
mounting bracket
(2) Hydraulic valve
cable
(2) Manual override
cable
(2) Bolt kit hydraulics

(4) GPS receiver
mounting
bracket
(4) GPS receiver
power/data cable
(4) RTK radio,
cable, and
mounting
bracket kit
(supplied
separately)

(3) Steering angle
cable
(3) Steering angle
sensor, mounting
brackets, and
hardware
(6) Power cable
(8) Bolt kit,
controller

4

Display

AgGPS Autopilot Automated Steering System Installation Instructions

(5) AgGPS
170 cable
(5) AgGPS
170
mounting
bracket
(5) AgGPS
50 lightbar
(5) AgGPS
150
lightbar

Roof
Bracket Kit
(P/N 49307)
(4) Roof
brackets
(4) Bolt kit,
roof bracket

Introduction

1

Autopilot Hardware Organization - as Installed
Hydraulics

Steering Sensor

GPS Receiver

Display

Power

Controller

(2)

(3)

(4)

(5)

(6)

(8)

• GPS receiver
• GPS antenna
• GPS receiver
mounting
bracket
• GPS receiver
power/data
cable
• Roof brackets

• Lightbar
• AgGPS 170
• Lightbar
cable
• AgGPS 170
cable
• Lightbar
mounting
bracket
• EZ-Guide
Plus

• Power cable

• Hydraulic
valve,
manifold,
pressure
transducer,
manifold
mounting
bracket
• Hydraulics/
valve cable
• Manual
override cable

• Steering angle
sensor assembly,
mounting
brackets, and
hardware
• Steering angle
cable

• Controller
• Bolt kitcontroller
• Sonalert
• Main harness
• Aux harness

AgGPS Autopilot Automated Steering System Installation Instructions

5

1

Introduction

6

AgGPS Autopilot Automated Steering System Installation Instructions

CHAPTER

2
Hydraulic Control Valve Installation
In this chapter:
Q

275 / 325 Models Components

Q

275 / 325 Models: Prepare the
Hydraulic Valve

Q

275 / 325 Models: Install the
Hydraulic Hoses

Q

375 to 500 Models Components

Q

375 to 500 Models: Prepare the
Hydraulic Valve

Q

375 to 500 Models: Install the
Hydraulic Hoses

2

This chapter describes how to install the
hydraulic control valve and hoses.

AgGPS Autopilot Automated Steering System Installation Instructions

7

2

Hydraulic Control Valve Installation

275 / 325 Models Components

^

^
Z
\
`

`

^ ]
_
Y

^

_

[
aa

X
Figure 2.1

275 / 325 hydraulic overview

Num

Item

Code

Num

Item

Code

X
Y
Z
[
\

78 inch hose

F451TCJSJS-6-6-6-78

14 inch hose

F451TCJSJ9-6-6-6-14

26 inch hose

F5451TCJSJ9-10-10-10-26

Fitting (x4)

10 R6L0-S

22 inch hose

F451TCJSJ9-10-10-10-22

Fitting (x2)

6-4 C50L0-S

18 inch hose

F451TCJSJ7-10-10-10-18

Fitting (x2)

10 C50L0-S

17 inch hose

F451TCJSJ9-10-10-10-17

]
^
_
`
a

Fitting (x2)

10 V50L0-S

Note – Part numbers are Parker numbers and are for reference only.

8

AgGPS Autopilot Automated Steering System Installation Instructions

Hydraulic Control Valve Installation

2

275 / 325 Models: Prepare the Hydraulic Valve
Note – Place the hydraulic components from the kit on a clean work surface.

Step 1
Lubricate the O-rings and connect
the control valve X to the manifold
Y with four M6 x 40 socket head
bolts. Tighten the bolts to 14 –16 Nm
(10 – 12 ft. lbs.).

Y
Z

Note –


Match the V pattern of the oil
passages Z between the
manifold Y and control valve
X.



A 5mm Allen wrench is
required.

X

Step2
Install and tighten the pressure
sensor in the manifold.

AgGPS Autopilot Automated Steering System Installation Instructions

9

2

Hydraulic Control Valve Installation

Step 3
With the manifold positioned as
shown, install and tighten the fittings
and orientate them as shown:


Elbow, 90 adjustable -10
ORFS-ORB in top port facing
down



Elbow, 90 adjustable -10
ORFS-ORB in middle port 10
degrees forward from down
position toward the valve



Elbow, 90 adjustable -6 ORFSORB in lower port facing down

Step 4
With the manifold positioned as
shown, install and tighten the fittings
and orientate them as shown:

10



Elbow, 90 adjustable -6 ORFSORB in top port



Elbow, 45 adjustable -10
ORFS-ORB in middle port 30
degrees from down position
toward valve



Elbow, 45 adjustable -10
ORFS-ORB in lower port 30
degrees from down position
toward valve

AgGPS Autopilot Automated Steering System Installation Instructions

Hydraulic Control Valve Installation

2

Step 5
Install the mounting plate to the
bottom of the control valve/manifold
assembly with four M10 x 30 bolts
and M10 spring lock washers.
Tighten the bolts to 54 Nm – 61 Nm
(40 – 45 ft/lbs).

Step 6
Position the mounting plate with the
valve assembly facing toward the cab.
Set the bracket on the air cleaner
mounting plate, against the left rear
air cleaner leg so the centerline of the
first mounting hole is approximately
63 mm (2.5 inches) X from the outer
tube of the air cleaner mounting
frame. Mark the location of the four
mounting holes onto the air cleaner
mounting plate.

X

Step 7
Remove the air cleaner canister and
drill four 12 mm (1/2 inch) mounting
holes.

X

AgGPS Autopilot Automated Steering System Installation Instructions

11

2

Hydraulic Control Valve Installation

Step 8
Reinstall the air cleaner canister.
Mount the bracket with the valve to
the air cleaner mounting plate with
four M10 x 30 bolts and prevailing
torque nuts.

12

AgGPS Autopilot Automated Steering System Installation Instructions

Hydraulic Control Valve Installation

2

275 / 325 Models: Install the Hydraulic Hoses
Step 1
Remove the load sense hose from the
right side of the steering pump and
the priority valve.

Step 2
Install the 78 inch long hydraulic
hose from the kit to the priority valve
and route it to the left side of the
AgGPS Autopilot manifold. Connect
it to the lower port, which is labeled
“LS2”.

AgGPS Autopilot Automated Steering System Installation Instructions

13

2

Hydraulic Control Valve Installation

Step 3
Remove the left steer hose X and
right steer hose Y from the right side
of the steering pump. Mark both
hoses for proper identification.

X

Y

Step 4
Install two ORFS swivel run -10 tees
onto the fittings on the left and right
steer ports. Reinstall the original
hoses to the tees.
Note – Leave all fittings and hose
connections loose until all hose
routings are complete.

Step 5
Remove the pressure hose X and
tank hose Y from the left side of the
steering pump. Mark both hoses for
proper identification.

X

14

AgGPS Autopilot Automated Steering System Installation Instructions

Y

Hydraulic Control Valve Installation

2

Step 6
Install two ORFS swivel run -10 tees
onto the fittings on the pressure and
tank ports. Reinstall the original
hoses to the tees.

Step 7
Connect the 14 inch hydraulic hose
to the Load Sense port at the steering
pump and then route the hose over
to and connect to the right top port,
which is labeled “LS1” on the AgGPS
Autopilot manifold.

Step 8
Connect the 18 inch hydraulic hose
to the right steer tee at the steering
pump and then route the hose over
to and connect to the right center
port, which is labeled “B” on the
AgGPS Autopilot manifold.

AgGPS Autopilot Automated Steering System Installation Instructions

15

2

Hydraulic Control Valve Installation

Step 9
Connect the 26 inch hydraulic hose
to the left steer tee at the steering
pump and then route the hose over
to and connect to the left center port,
which is labeled “A” on the AgGPS
Autopilot manifold.

Step 10
Connect the 18 inch hydraulic hose
to the pressure port tee at the
steering pump and then route the
hose over to and connect to the left
top port, which is labeled “P” on the
AgGPS Autopilot manifold.

Step 11
Connect the 22 inch hydraulic hose
to the tank port tee at the steering
pump and then route the hose over
to and connect to the right lower
port, which is labeled “T” on the
AgGPS Autopilot manifold.

Step 12
Ensure that all hose routings are
unobstructed and clear of pinch
points. Individually tighten each
fitting and hose and try to avoid any
hose contact with other hoses.

16

AgGPS Autopilot Automated Steering System Installation Instructions

Hydraulic Control Valve Installation

2

Step 13
Double check all hydraulic
connections to be sure they are
tightened.
Check the machine hydraulic oil level
and add oil as needed.
Re-connect the battery and start the
machine to check for hydraulic leaks.
Disconnect the battery after the leak
check has been performed.

Step 14
Plug the connectors from the AgGPS
Autopilot hydraulic valve cable X
into the mating connectors Y on the
steering valve. Plug the pressure
sensor connector Z into the pressure
sensor.
Note – The connectors on the AgGPS
Autopilot harness are labeled “LEFT”
and “RIGHT”. The wires on the
steering solenoid valve are labeled “A”
and “B”. Connect the “A” wires to the
“LEFT” connector and the “B” wires to
the “RIGHT” connector.

Z
Y

X

[

Use tie straps to secure the excess
Autopilot harness to the load sense
hose [.

Step 15
Route the cables under the cab along
the top of the transmission. Leave the
three pin connector at the
articulation joint. Route the
remaining cable end into the cab
through the access hole at the right
rear corner of the cab. Route the
cable into the electronics bay and to
the trainer seat. The connections will
be established later.

AgGPS Autopilot Automated Steering System Installation Instructions

17

2

Hydraulic Control Valve Installation

375 to 500 Models Components

`
\

X

]
\
[

Y
_

]

Z

^

F

a
^

_

Z
Figure 2.2

375 to 500 models hydraulic overview

Num

Description

Part number

Num

Description

Part number

X
Y
Z
[
\
]

36 Inch Hose

F451TCJSJ1-12-10-10-36

8-10 F50L0-S

36 Inch Hose

F451TCJSJ9-10-12-10-36

Fitting (x2)

10 F50L0-S

36 Inch Hose (x2)

F451TCJSJ9-8-8-8-36

Fitting

12 C6L0-S

14.5 Inch Hose

F451TCJSJ1-6-6-6-14.5

Fitting

6-4 C50L0-S

Fitting (x2)

12 R6L0-S

^
_
`
a
F

Fitting (x2)

Fitting

6-4 V50L0-S

Fitting (x2)

8 R6L0-S

Note – Part numbers are Parker numbers and are for reference only.

18

AgGPS Autopilot Automated Steering System Installation Instructions

Hydraulic Control Valve Installation

2

375 to 500 Models: Prepare the Hydraulic Valve
Note – Place the hydraulic components from the kit on a clean work surface.

Step 1
Lubricate the O-rings and then
install the steering valve X to the
manifold Y with four M6 x 40 socket
head bolts. Tighten the bolts to 14 –
16 Nm (10 – 12 ft/lbs).

Y
Z

Note –


Match the V pattern of the oil
passages Z between the
manifold Y and the steering
valve X.



A 5 mm Allen wrench is
required.

X

Step 2
Install and tighten the pressure
sensor in the manifold.

AgGPS Autopilot Automated Steering System Installation Instructions

19

2

Hydraulic Control Valve Installation

Step 3
With the manifold positioned as
shown, install and tighten the fittings
and orientate as follows:


Connector -10 ORFS-ORB in
top port



Connector -8 ORFS-ORB in
middle port



Elbow, 45 Adjustable -6 ORFSORB in lower port facing down

Step 4
With the manifold positioned as
shown, install and tighten the fittings
and orientate as follows:


Elbow, 90 adjustable -6 ORFSORB in top port facing forward
toward valve



Connector -8 ORFS-ORB in
middle port



Connector -10 ORFS-ORB in
lower port

Step 5
Install the mounting plate to the
bottom of the steering
valve/manifold assembly with four
M10 x 30 bolts and M10 spring lock
washers. Tighten the bolts to 54 –
61 Nm (40 – 45 ft/lbs).

20

AgGPS Autopilot Automated Steering System Installation Instructions

Hydraulic Control Valve Installation

Step 6
The valve will be mounted on the left
engine compartment walkway. The
mounting bolts will be positioned in
the holes shown X.

2

X

Step 7
Install the steering valve/manifold
assembly to the bottom of the
walkway. Install them with two M10 x
30 bolts, with a M11 x 30 washer and
then a M11 x 21 washer on the top
side of the step, and a M11 x 21
washer and M10 nylon lock nut
under the mounting bracket.

Step 8
It may be necessary to reposition the
main engine harness to obtain
clearance for the steering
valve/manifold assembly.

AgGPS Autopilot Automated Steering System Installation Instructions

21

2

Hydraulic Control Valve Installation

375 to 500 Models: Install the Hydraulic Hoses
Step 1
Remove the load sense hose from the
left side of the steering pump. Mark
the hose for proper identification.

Step 2
Remove the pressure hose X and
tank hose Y from the left side of the
steering pump. Mark both hoses for
proper identification.

X

Y

Step 3
Install two ORFS swivel run -12 tees
onto the fittings on the pressure X
and tank Y ports.
Note – Leave all fittings and hose
connections loose until all hose
routings are complete.

22

X

AgGPS Autopilot Automated Steering System Installation Instructions

Y

Hydraulic Control Valve Installation

2

Step 4
Reinstall the original hoses to the
tees.

Step 5
Install the swivel elbow into the tee
going to the tank port.

Step 6
Remove the left steer hose X and
right steer hose Y from the right side
of the steering pump. Mark both
hoses for proper identification.
Note – Be careful to route the hoses
and position fittings so the hoses or the
hose ends do not contact any frame or
valve components.

X

Y

Step 7
Install two ORFS swivel run -8 tees
onto the fittings on the left and right
steer ports.

AgGPS Autopilot Automated Steering System Installation Instructions

23

2

Hydraulic Control Valve Installation

Step 8
Reinstall the original hoses to the
tees.

Step 9
Connect the hose to the right steer
tee at the steering pump and route
the hose over to and connect to the
front center port, which is labeled “B”
on the AgGPS Autopilot manifold.
Note – The hose routes over the AgGPS
Autopilot steering valve.

Step 10
Connect the hose to the left steer tee
at the steering pump and route the
hose over to and connect to the rear
center port, which is labeled “A” on
the AgGPS Autopilot manifold.

24

AgGPS Autopilot Automated Steering System Installation Instructions

Hydraulic Control Valve Installation

2

Step 11
Connect the hose to the pressure
port tee at the steering pump and
then route the hose over to and
connect to the rear top port, which is
labeled “P” on the AgGPS Autopilot
manifold.
Note – The hose routes under the
AgGPS Autopilot steering valve.

Step 12
Route the original load sense hose
over to and connect to the rear lower
port, which is labeled “LS2” on the
AgGPS Autopilot manifold.

Step 13
Connect hose to the tank port tee at
the steering pump and then route the
hose over to and connect to the front
lower port, which is labeled “T” on
the AgGPS Autopilot manifold.

AgGPS Autopilot Automated Steering System Installation Instructions

25

2

Hydraulic Control Valve Installation

Step 14
Connect the hose to the pressure
sense port at the steering pump and
then route the hose over to and
connect to the front top port, which
is labeled “LS1” on the AgGPS
Autopilot manifold.

Step 15
Ensure all hose routings are
unobstructed and clear of pinch
points. Individually tighten each
fitting and hose and try to avoid any
hose contact with other hoses.

Step 16
Double check all hydraulic
connections to ensure they are
tightened.
Check the machine hydraulic oil level
and add oil as needed.
Re-connect the battery and start the
machine to check for hydraulic leaks.
Disconnect the battery after the leak
check has been performed.

Step 17
Plug the connectors from the AgGPS
Autopilot hydraulic valve cable into
the mating connectors on the
steering valve. Plug the pressure
sensor connector into the pressure
sensor.
Note – The connectors on the
Autopilot harness are labeled “LEFT”
and “RIGHT”. The wires on the
steering solenoid valve are labeled “A”
and “B”. Connect the “A” wires to the
“LEFT” connector and the “B” wires to
the “RIGHT” connector.

26

AgGPS Autopilot Automated Steering System Installation Instructions

Hydraulic Control Valve Installation

2

Step 18
Use tie straps to secure the excess
AgGPS Autopilot cables to the hoses
as shown. Route the opposite end of
the cables under the cab along the
top of the transmission. Leave the
three pin connector at the
articulation joint. Route the
remaining cable end into the cab
through the access hole at the right
rear corner of cab into the electronics
bay and to the trainer seat. The
connections will be established later.

AgGPS Autopilot Automated Steering System Installation Instructions

27

2

28

Hydraulic Control Valve Installation

AgGPS Autopilot Automated Steering System Installation Instructions

CHAPTER

3
AutoSense Steering Sensor
Installation
In this chapter:

3

This chapter describes how to install the
AutoSense steering sensor.

Q

AutoSense Steering Sensor
Components

Q

AutoSense Steering Sensor
Components

Q

Harness Preparation (P/N 54602
Rev C)

Note –
– If the described mounting location is
not accessible, chose an alternate
location. To ensure proper function, the
AutoSense sensor must be located in a
position that is free of obstructions and
allows it to rotate with the wheels when
they turn.
– On articulated vehicles, mount the
AutoSense sensor on the opposite side
of the pivot point to the Autopilot
controller.
– Mount the sensor base down or base
up so the sensor maintains a level
orientation. Do not mount the sensor
on its side. An angle of up to 10 degrees
in any direction is acceptable.
– To avoid stretching the cable, leave
adequate length on the service loop.

AgGPS Autopilot Automated Steering System Installation Instructions

29

3

AutoSense Steering Sensor Installation

AutoSense Steering Sensor Components

X

\
[
Z
Figure 3.1

30

AutoSense steering sensor harness

Number

Component name

X
Y
Z
[
\

P-6 connector
Power connector
AutoSense connector
Jumper cable
AutoSense steering cable

AgGPS Autopilot Automated Steering System Installation Instructions

Y

AutoSense Steering Sensor Installation

3

Install the AutoSense Steering Sensor
Step 1
Locate the mounting location on the
rear of the frame.

Step 2
Use the hardware provided to mount
the bracket.

Step 3
Mount the AutoSense sensor with
the connector pointing toward the
front of the vehicle.

AgGPS Autopilot Automated Steering System Installation Instructions

31

3

AutoSense Steering Sensor Installation

Step 4
Route the steering cable to the
steering sensor along the existing
hoses and then connect it to the
steering sensor. Leave adequate
length on the service loop to avoid
stretching the cable.

Step 5
Connect the steering sensor cable
connection to P-6 on the main wiring
harness. P-6 is labeled “Steering
Sensor”.

32

AgGPS Autopilot Automated Steering System Installation Instructions

AutoSense Steering Sensor Installation

3

Harness Preparation (P/N 54602 Rev C)
Step 1
Remove the black Deutsch DTM
receptacle from the P-13 sensors leg
of the main harness. See Chapter 8,
Controller Connections.

Step 2
Remove the plug from cavity
number 1.

Step 3
Remove the wedge from the
connector.

AgGPS Autopilot Automated Steering System Installation Instructions

33

3

AutoSense Steering Sensor Installation

Step 4
Insert the DTM pin labeled “Cavity 1”
into the connector.

Step 5
Pull back on the wire to seat the pin.
Replace the wedge in the connector.

34

AgGPS Autopilot Automated Steering System Installation Instructions

CHAPTER

4
Antenna/Receiver Installation
In this chapter:

4

This chapter describes how to install an
AgGPS 114 antenna/receiver, an AgGPS 132
receiver and antenna, an AgGPS 252 receiver
and SiteNet™ radio, or an AgGPS 252 receiver
and AgGPS 900 radio module.

Q

AgGPS 114 Components

Q

AgGPS 132 Components

Q

AgGPS 114/132 Installation
Process

Q

AgGPS 252 GPS Receiver with
SiteNet Radio (If Equipped)
Components

Q

AgGPS 252 GPS Receiver with
SiteNet Radio (If Equipped)
Installation Process

Q

AgGPS 252 GPS Receiver with
AgGPS 900 Radio Module (If
Equipped) Components

Q

AgGPS 252 GPS Receiver with
AgGPS 900 Radio Module (If
Equipped) Installation Process

AgGPS Autopilot Automated Steering System Installation Instructions

35

4

Antenna/Receiver Installation

AgGPS 114 Components

Z

X

Y

Figure 4.1

36

AgGPS 114 receiver

Num

Description

X
Y
Z

Controller
Antenna/receiver cable
AgGPS 114 antenna/receiver

AgGPS Autopilot Automated Steering System Installation Instructions

Antenna/Receiver Installation

4

AgGPS 132 Components

\

[

Y

Z
X
Figure 4.2

AgGPS 132 receiver

Num

Description

X
Y
Z
[
\

Controller
AgGPS 132 antenna
Receiver cable
AgGPS 132 receiver
Antenna cable

AgGPS Autopilot Automated Steering System Installation Instructions

37

4

Antenna/Receiver Installation

AgGPS 114/132 Installation Process
Note – Perform the brace installation step by step on the cab roof.

Step 1
Remove the four bolts and washers
from the cab roof. Place the short
brace X at the front of the cab. Place
the long brace Y at the rear of the
cab. Loosely reinstall the four cab
roof bolts. Place the antenna
mounting bar Z in the channels as
shown.

X
Y
Z

Step 2
Align the side holes in the mounting
bar and brace channels. Place a flat
washer onto the bolt. Insert the bolt
and washer through the brackets.
Install another washer and then
tighten the nut on the bolt. Repeat
this step for each channel point.
Tighten the four cab roof bolts.

Step 3
Insert the antenna bolt up through
the hole X in the antenna brace.

38

X

AgGPS Autopilot Automated Steering System Installation Instructions

Antenna/Receiver Installation

4

Step 4
Place the antenna onto the bolt and
tighten.

AgGPS 114 Only
Attach the antenna/receiver cable
and route it toward the “C” post at
the right rear of the cab. Secure the
cable as needed with ties. Route the
cable into the cab electronics bay
through the access hole in the cab
floor. The access hole is insulated
with foam. Route the remaining
cable toward the trainer seat.

AgGPS 132 Only
Attach the antenna cable to the
antenna and route it toward the “C”
post at the right rear of the cab.
Secure the cable as needed with ties.
Route the cable into the cab
electronics bay through the access
hole in the cab floor. The access hole
is insulated with foam.
The AgGPS 132 receiver may be
mounted in the electronics bay next
to the operator’s seat. Place the
receiver in the electronics bay as
shown. Use the receiver as a template
and mark the top two holes. Drill
holes in the electronics bay and then
install the receiver with bolts and
nuts.

AgGPS Autopilot Automated Steering System Installation Instructions

39

4

Antenna/Receiver Installation

Route the antenna cable X to the
receiver, which is mounted in the
electronics bay. Connect the
controller cable to cavity "A" of the
receiver. Leave the power/ground
connections in electronics bay. Route
the remaining cable toward the
operator’s seat base.

X

RIGHT SIDE SHOWN

40

AgGPS Autopilot Automated Steering System Installation Instructions

Antenna/Receiver Installation

4

AgGPS 252 GPS Receiver with SiteNet Radio (If Equipped)
Components

\

X

[

Y

Figure 4.3

Z

AgGPS 252 receiver with SiteNet radio (if equipped)

Num

Description

X
Y
Z
[
\

Controller
Antenna/receiver cable
SiteNet radio cable (if equipped)
SiteNet radio (if equipped)
AgGPS 252 antenna/receiver

AgGPS Autopilot Automated Steering System Installation Instructions

41

4

Antenna/Receiver Installation

AgGPS 252 GPS Receiver with SiteNet Radio (If Equipped)
Installation Process
Note – Perform the brace installation step by step on the cab roof.

Step 1
Remove the four bolts and washers
from the cab roof. Place the short
brace X at the front of the cab. Place
the long brace Y at the rear of the
cab. Loosely reinstall the four cab
roof bolts. Place the antenna
mounting bar Z in the channels as
shown.

X
Y
Z

Step 2
Align the side holes in the mounting
bar and brace channels. Place a flat
washer onto the bolt. Insert the bolt
and washer through the brackets.
Install another washer and then
tighten the nut on the bolt. Repeat
this step for each channel point.
Tighten four cab roof bolts.

Step 3
Place the AgGPS mount plate onto
the receiver bracket at the angled end
as shown. Install the four 1/4-20 x 1/2
flat head screws X.

42

AgGPS Autopilot Automated Steering System Installation Instructions

X

Antenna/Receiver Installation

Step 4
Position the AgGPS 252 receiver on
the bracket with the connector ports
at the rear of the cab. Install the
nylon shoulder washers X, 1/4 x 7/8
hex bolts Y, and 1/4 lock nuts Z in
the receiver.

4

Y
X

Z

Step 5
Connect the cable from the cab
controller into cavity "A" X. Use the
existing bolt to secure the cable
clamp Y to the left side of the
receiver.
Route the cable along the roof
bracket, toward the right side of the
cab. Place cable along the “C” post of
the cab through the opening in the
bottom of the electronics console.
Secure the cable as needed with ties.
Route the remaining cable toward
the trainer seat.

X
Y

If Equipped With
SiteNet Radio
Install the SiteNet radio mount
bracket. Place a flat washer onto the
3/8 x 2-1/2 hex bolt. Install the bolt
through the back of the rear
mounting bar in the third hole from
your left. Install another washer.
Place the radio mounting bracket on
the bolt through the hole shown X.
Install another washer and lock nut.

X

AgGPS Autopilot Automated Steering System Installation Instructions

43



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