autopilot t6000 TSA MX .pdf



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AgGPS® Autopilot™
Automated Steering System

Installation Instructions
Case IH

New Holland

Version 3.00
Revision A
Part Number 54035-26-ENG
August 2006

Q

MXU 100 PRO

Q

MXU 110 PRO

Q

MXU 115 PRO

Q

MXU 125 PRO

Q

MXU 135 PRO

Q

TS100A PLUS

Q

TS110A PLUS

Q

TS115A PLUS

Q

TS125A PLUS

Q

TS130A PLUS

Q

TS135A PLUS

F

Agriculture Business Area
Trimble Agriculture Division
10355 Westmoor Dr
Suite #100
Westminster, CO 80021
USA
800-865-7438 (US toll free)
+1-913-495-2700 Phone
+1-913-495-2750 Fax
trimble_support@trimble.com
www.trimble.com

Legal Notices
Copyright and Trademarks
© 1999–2006, Trimble Navigation Limited. All rights reserved. Trimble,
the Globe & Triangle logo, AgGPS, and EZ-Guide are trademarks of
Trimble Navigation Limited, registered in the United States Patent and
Trademark Office and in other countries. Autopilot, AutoSense, and
SiteNet are trademarks of Trimble Navigation Limited.
All other trademarks are the property of their respective owners.
Release Notice
This is the August 2006 release (Revision A) of the AgGPS Autopilot
Automated Steering System Installation Instructions, part number
54035-26-ENG. It applies to version 3.00 of the AgGPS Autopilot
automated steering system.
The following limited warranties give you specific legal rights. You may
have others, which vary from state/jurisdiction to state/jurisdiction.
Product Limited Warranty
Trimble warrants that this Trimble product and its internal components
(the “Product”) shall be free from defects in materials and workmanship
and will substantially conform to Trimble’s applicable published
specifications for the Product for a period of one (1) year, starting from
the earlier of (i) the date of installation, or (ii) six (6) months from the
date of product shipment from Trimble. This warranty applies only to
the Product if installed by Trimble or a distributor authorized by Trimble
to perform Product installation services.
Software Components and Enhancements
All Product software components (sometimes hereinafter also referred
to as “Software”) are licensed and not sold. Any Software accompanied
by a separate End User License Agreement (“EULA”) shall be governed
by the terms, conditions, restrictions and limited warranty terms of such
EULA notwithstanding the preceding paragraph. During the limited
warranty period you will be entitled to receive, at no additional charge,
such Fix Updates and Minor Updates to the Product software as Trimble
may develop for general release, subject to the procedures for delivery to
purchasers of Trimble products generally. If you have purchased the
Product from an authorized Trimble distributor rather than from
Trimble directly, Trimble may, at its option, forward the software Fix
Update or Minor Update to the Trimble distributor for final distribution
to you. Major Upgrades, new products, or substantially new software
releases, as identified by Trimble are expressly excused from this
enhancement process and limited warranty. Receipt of software updates
shall not serve to extend the limited warranty period.
For purposes of this warranty the following definitions shall apply: (1)
“Fix Update” means an error correction or other update created to fix a
previous software version that does not substantially conform to its
published specifications; (2) “Minor Update” occurs when
enhancements are made to current features in a software program; and
(3) “Major Upgrade” occurs when significant new features are added to
software, or when a new product containing new features replaces the
further development of a current product line. Trimble reserves the right
to determine, in its sole discretion, what constitutes a significant new
feature and Major Upgrade.
Warranty Remedies
Trimble’s sole liability and your exclusive remedy under the warranties
set forth above shall be, at Trimble’s option, to repair or replace any
Product that fails to conform to such warranty (“Nonconforming
Product”), and/or issue a cash refund up to the purchase price paid by
you for any such Nonconforming Product, excluding costs of
installation, upon your return of the Nonconforming Product to Trimble
in accordance with Trimble’s standard return material authorization
process. Such remedy may include reimbursement of the cost of repairs
for damage to third-party equipment onto which the Product is
installed, if such damage is found to be directly caused by the Product as
reasonably determined by Trimble following a root cause analysis.
Warranty Exclusions and Disclaimer
These warranties shall be applied only in the event and to the extent that
(i) the Products and Software are properly and correctly installed,
configured, interfaced, maintained, stored, and operated in accordance
with Trimble's relevant operator's manual and specifications, and; (ii)
the Products and Software are not modified or misused. The preceding
warranties shall not apply to, and Trimble shall not be responsible for
defects or performance problems resulting from (i) the combination or
utilization of the Product or Software with hardware or software
products, information, data, systems, interfaces or devices not made,

supplied or specified by Trimble; (ii) the operation of the Product or
Software under any specification other than, or in addition to, Trimble's
standard specifications for its products; (iii) the unauthorized,
installation, modification, or use of the Product or Software; (iv) damage
caused by accident, lightning or other electrical discharge, fresh or salt
water immersion or spray; or (v) normal wear and tear on consumable
parts (e.g., batteries). Trimble does not warrant or guarantee the results
obtained through the use of the Product.
THE WARRANTIES ABOVE STATE TRIMBLE'S ENTIRE LIABILITY, AND
YOUR EXCLUSIVE REMEDIES, RELATING TO PERFORMANCE OF THE
PRODUCTS AND SOFTWARE. EXCEPT AS OTHERWISE EXPRESSLY
PROVIDED HEREIN, THE PRODUCTS, SOFTWARE, AND
ACCOMPANYING DOCUMENTATION AND MATERIALS ARE
PROVIDED “AS-IS” AND WITHOUT EXPRESS OR IMPLIED WARRANTY
OF ANY KIND BY EITHER TRIMBLE NAVIGATION LIMITED OR
ANYONE WHO HAS BEEN INVOLVED IN ITS CREATION, PRODUCTION ,
INSTALLATION , OR DISTRIBUTION INCLUDING, BUT NOT LIMITED
TO, THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS
FOR A PARTICULAR PURPOSE, TITLE, AND NONINFRINGEMENT. THE
STATED EXPRESS WARRANTIES ARE IN LIEU OF ALL OBLIGATIONS
OR LIABILITIES ON THE PART OF TRIMBLE ARISING OUT OF, OR IN
CONNECTION WITH, ANY PRODUCTS OR SOFTWARE. SOME STATES
AND JURISDICTIONS DO NOT ALLOW LIMITATIONS ON DURATION
OR THE EXCLUSION OF AN IMPLIED WARRANTY, SO THE ABOVE
LIMITATION MAY NOT APPLY TO YOU.
TRIMBLE NAVIGATION LIMITED IS NOT RESPONSIBLE FOR THE
OPERATION OR FAILURE OF OPERATION OF GPS SATELLITES OR THE
AVAILABILITY OF GPS SATELLITE SIGNALS.
Limitation of Liability
TRIMBLE’S ENTIRE LIABILITY UNDER ANY PROVISION HEREIN SHALL
BE LIMITED TO THE AMOUNT PAID BY YOU FOR THE PRODUCT OR
SOFTWARE LICENSE. TO THE MAXIMUM EXTENT PERMITTED BY
APPLICABLE LAW, IN NO EVENT SHALL TRIMBLE OR ITS SUPPLIERS
BE LIABLE FOR ANY INDIRECT, SPECIAL, INCIDENTAL OR
CONSEQUENTIAL DAMAGES WHATSOEVER UNDER ANY
CIRCUMSTANCE OR LEGAL THEORY RELATING IN ANY WAY TO THE
PRODUCTS, SOFTWARE AND ACCOMPANYING DOCUMENTATION
AND MATERIALS, (INCLUDING, WITHOUT LIMITATION, DAMAGES
FOR LOSS OF BUSINESS PROFITS, BUSINESS INTERRUPTION, LOSS OF
BUSINESS INFORMATION, OR ANY OTHER PECUNIARY LOSS),
REGARDLESS WHETHER TRIMBLE HAS BEEN ADVISED OF THE
POSSIBILITY OF ANY SUCH LOSS AND REGARDLESS OF THE COURSE
OF DEALING WHICH DEVELOPS OR HAS DEVELOPED BETWEEN YOU
AND TRIMBLE. BECAUSE SOME STATES AND JURISDICTIONS DO NOT
ALLOW THE EXCLUSION OR LIMITATION OF LIABILITY FOR
CONSEQUENTIAL OR INCIDENTAL DAMAGES, THE ABOVE
LIMITATION MAY NOT APPLY TO YOU.
NOTE: THE ABOVE LIMITED WARRANTY PROVISIONS MAY NOT
APPLY TO PRODUCTS OR SOFTWARE PURCHASED IN THE EUROPEAN
UNION . PLEASE CONTACT YOUR TRIMBLE DEALER FOR APPLICABLE
WARRANTY INFORMATION.
Notices
Class B Statement – Notice to Users. This equipment has been tested
and found to comply with the limits for a Class B digital device, pursuant
to Part 15 of the FCC rules. These limits are designed to provide
reasonable protection against harmful interference in a residential
installation. This equipment generates, uses, and can radiate radio
frequency energy and, if not installed and used in accordance with the
instructions, may cause harmful interference to radio communication.
However, there is no guarantee that interference will not occur in a
particular installation. If this equipment does cause harmful
interference to radio or television reception, which can be determined
by turning the equipment off and on, the user is encouraged to try to
correct the interference by one or more of the following measures:
– Reorient or relocate the receiving antenna.
– Increase the separation between the equipment and the receiver.
– Connect the equipment into an outlet on a circuit different from that
to which the receiver is connected.
– Consult the dealer or an experienced radio/TV technician for help.
Changes and modifications not expressly approved by the manufacturer
or registrant of this equipment can void your authority to operate this
equipment under Federal Communications Commission rules.
Notice to Our European Union Customers

For product recycling instructions and more information, please go
to:
www.trimble.com/ev.shtml
Recycling in Europe: To recycle Trimble WEEE, Call
+31 497 53 2430, and ask for the "WEEE Associate"
Or
Mail a request for recycling instructions to:
Trimble Europe BV
c/o Menlo Worldwide Logistics
Meerheide 45
5521 DZ Eersel, NL

Safety Information
In this chapter:
Q

Warnings

Q

Cautions

Always follow the instructions that
accompany a Warning or Caution . The
information they provide is intended to
minimize the risk of personal injury and/or
damage to property. In particular, observe
safety instructions that are presented in the
following format:

C

WARNING – This alert warns

C

CAUTION – This alert warns of a
hazard or unsafe practice which,
if not avoided, can cause injury or
damage.

of a potential hazard, which, if
not avoided, can cause severe
injury.

Note – An absence of specific alerts does not
mean that there are no safety risks involved.

AgGPS Autopilot Automated Steering System Installation Instructions

iii

ii.1

ii.2

iv

Warnings

C

WARNING – When you are working on the vehicle’s hydraulic systems, vehicle

C

WARNING – If someone else attempts to drive the vehicle while you are working on or

C

WARNING – Agricultural chemicals can pose serious heaIth risks. If the vehicle has

attachments that are suspended can drop. If you are working around the vehicle, you
could suffer serious injury if an attachment dropped on you. To avoid this risk, lower all
vehicle attachments to the ground before you begin work.

under it, you can suffer serious or fatal injuries. To avoid this possibility, install a lockout
box on the battery terminal to prevent the battery from being reconnected, remove the
key from the vehicle’s ignition switch, and attach a “Do not operate” tag in the cab.

been used to apply agricultural chemicals, steam clean the vehicle to remove any chemical
residue from the areas of the vehicle where you will be working.

Cautions

C

CAUTION – When the vehicle has been running, parts of the vehicle, including the engine
and exhaust, can become extremely hot. These hot parts can cause serious burns. To avoid
burns, allow hot machine parts to cool before you begin working on them.

C

CAUTION – The system installation may bring you into contact with chemical substances,
such as oil. These can cause poisoning. Ensure that you wash you hands thoroughly after
you have finished working on the system.

C

CAUTION – Battery posts, terminals, and related accessories contain lead and lead
compounds. Lead poisoning can cause lowered intelligence and kidney problems. To
avoid ingesting lead, ensure that you wash you hands thoroughly after touching the
battery.

C

CAUTION – Vehicle cabs can be quite high in the air. Falling from this height can cause
broken bones and internal injuries. To avoid falling from the vehicle, ensure that when
you enter or exit the vehicle, you face the vehicle and use the steps and handrails.

C

CAUTION – Always wear protective equipment appropriate to the job conditions and the
nature of the vehicle. This includes wearing protective glasses when you use pressurized
air or water, and proper protective welders clothing if you want to complete any welding.
Avoid wearing loose clothing or jewelry that can catch on machine parts or tools.

C

CAUTION – Parts of the vehicle may be under pressure. To avoid injury from pressurized
parts, relieve all pressure in oil, air, and water systems before you disconnect any lines,
fittings, or related items. To avoid being sprayer by pressurized liquids, hold a rag over fill
caps, breathers, or hose connections when you remove them. Do not use your bare hands
to check for hydraulic leaks. Use a board or cardboard instead.

AgGPS Autopilot Automated Steering System Installation Instructions

C

CAUTION – Only mount the PTS valve to the manifold when both the LS1 and LS2 ports
are being used.

AgGPS Autopilot Automated Steering System Installation Instructions

v

vi

AgGPS Autopilot Automated Steering System Installation Instructions

Contents
Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . iii
Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . iv
Cautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . iv

1

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Technical Assistance . . . . . . . . . . . . . . . . . . . . .
Your Comments . . . . . . . . . . . . . . . . . . . . . . . .
Manual System Upgrade to Autopilot . . . . . . . . . .
EZ-Guide SL AgGPS 114 manual guide system
AgGPS 124 or AgGPS 132 PSO system . . . . . .
AgGPS 150 EZ-Guide Plus lightbar . . . . . . . .
Required Components . . . . . . . . . . . . . . . . . . . .
Autopilot Hardware Organization - As Shipped . . . .
Autopilot Hardware Organization - As Installed. . . .
Pre-installation Vehicle Preparation . . . . . . . . . . .

2

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2
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. 8
. 9
13
16
18
20
23
27

AutoSense Steering Device Installation . . . . . . . . . . . . . . . . . . . . 29
AutoSense Steering Device Components . . . . . . . . . . . . . . . .
Installing the AutoSense Steering Device (Without Front Fenders).
Installing the AutoSense Steering Device (With Front Fenders) . . .
Harness Preparation (P/N 54602 Rev C). . . . . . . . . . . . . . . . . .

4

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Hydraulic Control Valve Installation . . . . . . . . . . . . . . . . . . . . . . . 7
Hydraulic Control Valve Components . . . . . . . . . . . . . . . . . . . . . .
Prepare the Manifold and the Hydraulic Control Valve . . . . . . . . . . . .
Connecting to the LS Line When the LS Port of the Vehicle is Populated .
Prepare the Counter Balance Valve . . . . . . . . . . . . . . . . . . . . . . . . .
Install the Counterbalance Valve and Manifold . . . . . . . . . . . . . . . . .
Install the Hydraulic Hoses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Connecting to the Power Beyond . . . . . . . . . . . . . . . . . . . . . . . . . .
Connect the Electrical Connectors . . . . . . . . . . . . . . . . . . . . . . . . .

3

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30
31
33
35

Antenna/Receiver Installation . . . . . . . . . . . . . . . . . . . . . . . . . 37
AgGPS 114 Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
AgGPS 132 Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
AgGPS 114/132 Installation Process . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
AgGPS 252 GPS Receiver with SiteNet Radio (If Equipped) Components . . . . . . . . .
AgGPS 252 GPS Receiver with SiteNet Radio (If Equipped) Installation Process . . . . . .
AgGPS 252 GPS Receiver with AgGPS 450/900 Radio Module (If Equipped) Components
AgGPS 252 GPS Receiver with AgGPS Radio Module (If Equipped) Installation Process .
Primary mount . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Optional mount . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

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AgGPS Autopilot Automated Steering System Installation Instructions

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38
39
40
42
43
50
51
51
55
vii

Contents

5

Display Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
EZ-Guide Plus Lightbar Components . . . . . . . . . . .
EZ-Guide Plus Lightbar Display Installation . . . . . . . .
Mounting the Lightbar. . . . . . . . . . . . . . . . . . . . . .
Vacuum mount installation . . . . . . . . . . . . . .
Mount bracket installation . . . . . . . . . . . . . . .
AgGPS 170 Field Computer System Components . . .
AgGPS 170 Field Computer System Installation Process

6

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62
63
64
64
65
67
68

Power Harness Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
Power Harness Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
Power Harness Installation Process . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73

7

Remote Engage Switch Installation . . . . . . . . . . . . . . . . . . . . . . 77
Remote Engage Switch Components: Rocker Switch
Remote Engage Switch Components: Foot Switch .
Prepare the Remote Engage Cable . . . . . . . . . . . .
Using the Remote Engage Switch . . . . . . . . . . . . .

8

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78
79
80
84

Controller Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
Controller Installation: Back Method (When the Rear ECU Slot is Free) . . . . . . . . . . . . . . 86
Controller Installation: Seat Mounting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
Controller Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94

9

Final Machine Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99
Final Machine Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .100
Spar Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .101
Seat Bracket Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .102

viii

AgGPS Autopilot Automated Steering System Installation Instructions

CHAPTER

1
Introduction

1

This manual describes how to install the
Trimble® AgGPS® Autopilot™ automated
steering system.
Even if you have used other Global
Positioning System (GPS) products before,
Trimble recommends that you spend some
time reading this manual to learn about the
special features of this product. If you are not
familiar with GPS, visit the Trimble website
(www.trimble.com) for an interactive look at
Trimble and GPS.

AgGPS Autopilot Automated Steering System Installation Instructions

1

1

Introduction

Technical Assistance
If you have a problem and cannot find the information you need in the product
documentation, contact Trimble technical support:
1.

Go to the Trimble website (www.trimble.com).

2.

Click the Support button at the top of the screen. The Support A–Z list of
products appears.

3.

Scroll to the bottom of the list.

4.

Click the submit an inquiry link. A form appears.

5.

Complete the form and then click Send.

Your Comments
Your feedback about the supporting documentation helps us to improve it with each
revision. Email your comments to ReaderFeedback@trimble.com.

2

AgGPS Autopilot Automated Steering System Installation Instructions

Introduction

1

Manual System Upgrade to Autopilot
10.1

EZ-Guide SL AgGPS 114 manual guide system

Retain

Remove

AgGPS 21A lightbar

Lightbar cable (P/N 35204)

AgGPS 114 antenna/receiver

NOTE: Replace with lightbar only cable from conversion kit.
AgGPS 114 receiver cable (P/N 40947)
NOTE: Replace with cable (P/N 47045) from conversion kit.
Extension cable available as accessory.
Remote keypad

10.2

AgGPS 124 or AgGPS 132 PSO system

Retain

Remove

AgGPS 21A lightbar

Lightbar to receiver cable

Antenna for AgGPS 124 or 132 receiver

NOTE: Replace with lightbar only cable from conversion kit.

AgGPS 124 or 132 receiver

Remote keypad

Antenna to receiver cable

10.3

AgGPS 150 EZ-Guide Plus lightbar

Retain

Remove

AgGPS 150 EZ-Guide Plus lightbar
Antenna for AgGPS 150 EZ-Guide Plus lightbar
Antenna to receiver cable
(Optional) Remote keypad

Required Components
Kits required

Special tools required

Platform kit: P/N 54035-26
Hydraulic hose kit: P/N 59150
Mag mount kit: P/N 55685-00
Roof bracket kit: P/N 53676

5/16 inch drill bit
Allen wrenches (metric and standard)
Right angle drill or right angle extension

Note – If you use the optional method to mount the antenna and radio, you will need roof
spars (P/N 59169). These are not included in the kit. For the spar dimensions, see page 101.
Note – If you use the seat bracket method to mount the AgGPS Autopilot navigation
controller, you will need the seat bracket (P/N 59167). This is not included in the kit. For
the seat bracket dimensions, see page 102.

AgGPS Autopilot Automated Steering System Installation Instructions

3

1

Introduction

Autopilot Hardware Organization - As Shipped
Platform kit

GPS receiver

(P/N 54035-26)

Common
parts

(2) Hydraulic
valve

(8) Main
harness

(4) GPS receiver

(2) Hydraulic
manifold

(8) Aux.
harness

(2) Transducer,
flow switch

(8) Cable kit

(4) GPS antenna

(8) Sonalert
alarm

(2)
Counterbalance
valve

(8)
Controller

(2) Bolt kit hydraulics
(2) Manifold
mounting bracket

Display

(5) AgGPS
170 field
computer

(4) GPS receiver
mounting
bracket

(5) AgGPS
170
mounting
bracket

(4) GPS receiver
power/data
cable

(5) AgGPS
170 cable

(4) RTK radio,
cable and
mounting
bracket kit
(supplied
separately)

Hyd. hose kit

Roof bracket kit

(P/N 59150)

(P/N 53676)

(2) Hyd. hoses

(4) Roof brackets

(2) Hyd.
adaptors

(4) Bolt kit, roof
bracket

(5) AgGPS 50
Lightbar
(5) AgGPS
150 Lightbar

(2) Hydraulic
valve cable
(2) Manual
override cable
(3) Steering angle
sensor, mounting
brackets, cable,
and hardware
(6) Power cable
(8) Bolt kit,
controller

Note – The number in brackets refers to the chapter where that component is installed.

4

AgGPS Autopilot Automated Steering System Installation Instructions

Introduction

1

Autopilot Hardware Organization - As Installed
Hydraulics

Steering sensor

GPS receiver

Display

Power

Controller

(2)

(3)

(4)

(5)

(6)

(8)

• Power cable
• Electrical
accessory kit

• Controller,
controller
mounting plate
• Controller
bracket
• Bolt kit controller

• Hydraulic
valve, manifold,
flow switch,
manifold
mounting
bracket
• Hydraulics
steering angle/
manual
override cable

• Steering angle
sensor assembly,
mounting
bracket, and
hardware

• GPS receiver
• GPS antenna
• GPS receiver
mounting
bracket
• GPS receiver
power/data
cable
• Roof brackets

• Lightbar
• AgGPS 170
field
computer
• Lightbar
cable
• AgGPS 170
cable
• Lightbar
mounting
bracket

Pre-installation Vehicle Preparation
Step 1
Park the vehicle on a hard, level surface.
Block the front and rear wheels.

Step 2
Align the steering straight ahead. On an
articulated vehicle, install the articulation
locks.

Step 3
Remove all dirt and debris from the areas
of the vehicle where the AgGPS Autopilot
system will be installed.

Step 4
Open all kit boxes and check the contents
of the box against the packing list/s. Lay
all of the parts out on a clean workbench.
Note – The left and right sides of the vehicle
are referenced while standing behind the
unit, facing the normal direction of travel.

AgGPS Autopilot Automated Steering System Installation Instructions

5

1

Introduction

6

AgGPS Autopilot Automated Steering System Installation Instructions

CHAPTER

2
Hydraulic Control Valve Installation
In this chapter:

2

This chapter describes how to install the
hydraulic control valve and hoses.

Q

Hydraulic Control Valve
Components

Q

Prepare the Manifold and the
Hydraulic Control Valve

Q

Connecting to the LS Line When
the LS Port of the Vehicle is
Populated

Q

Prepare the Counter Balance
Valve

Q

Install the Counterbalance Valve
and Manifold

Q

Install the Hydraulic Hoses

Q

Connecting to the Power Beyond

Q

Connect the Electrical Connectors

AgGPS Autopilot Automated Steering System Installation Instructions

7

2

Hydraulic Control Valve Installation

Hydraulic Control Valve Components

[
[
Item

X
Y
Z
[
\
]
^
_

K
H
F
_ ]
a
a
K ^ Y`
` H
`
J

J

Description

Part number

126 inch hose (x2)

F451TCJSJ1-6-6-6-126

45 inch hose

F451TCJSJ1-8-8-8-45

22 inch hose

F451TCJSJS-8-8-8-22

22 inch hose (x2)

F451TCJSJ1-6-6-6-22

14 inch hose

F451TCJSJS-4-4-4-14

Fitting

8M27F87OMLO-S

Fitting

8M22F87OMLO-S

Fitting

4M12F87OMLO-S

X

\
Z
F
II
`

X
Item

`
a
F
G
H
I
J
K

Description

Part number

Fitting (x4)

6-8 F5OLO-S

Fitting (x2)

6-8 C5OLO-S

Fitting (x3)

8F5OLO-S

Fitting

4 FNL-S

Fitting (x2)

8 FNL-S

Fitting (x2)

4F5OLO-S

Fitting (x2)

6R6LO-S

Fitting (x2)

8R6LO-S

Note – Part numbers are Parker numbers and are for reference only.

8

G

AgGPS Autopilot Automated Steering System Installation Instructions

Hydraulic Control Valve Installation

2

Prepare the Manifold and the Hydraulic Control Valve
Note – Place the hydraulic control
valve on a clean work surface.

Step 1
Locate the manifold and the P-Comp
cartridge.

Step 2
Install the following fittings in the
ports as shown:
X -4 ORFS straight in the LS2 port
Y -8 ORFS straight in the T port
Keep the SAE4 plug.

Y
X

Step 3
If it is installed, remove the check
valve from the LS line.

AgGPS Autopilot Automated Steering System Installation Instructions

9

2

Hydraulic Control Valve Installation

Step 4
Install a -4 ORFS plug in place of the
check valve.

Step 5
Install two -6 ORFS straight fittings in
the A and B ports.

Step 6
Install a SAE 4 plug in the PX port.

10

AgGPS Autopilot Automated Steering System Installation Instructions

Hydraulic Control Valve Installation

2

Step 7
Install a -8 ORFS straight fitting in
the P port.

Step 8
Locate the pressure compensation
cartridge labeled “DPS2-10-F-F-0-40”.

Step 9
Insert the P-Comp cartridge into the
P-COMP port.
Note – To seal the cavity correctly, the
o-rings and backup rings must be
clean and in place.

AgGPS Autopilot Automated Steering System Installation Instructions

11

2

Hydraulic Control Valve Installation

Step 10
Use 3/8" x 1" bolts from the hydraulic
control valve bolt kit to attach the
manifold to the valve bracket as
shown.

12

AgGPS Autopilot Automated Steering System Installation Instructions

Hydraulic Control Valve Installation

2

Connecting to the LS Line When the LS Port of the Vehicle is
Populated
Step 1
Remove the SAE 4 plug from the LS1
port.

Step 2
Install a -4 ORFS straight fitting in
the LS1 port.

Step 3
Remove the plug from the PTS port.

AgGPS Autopilot Automated Steering System Installation Instructions

13

2

Hydraulic Control Valve Installation

Step 4
Locate the 40 PSI pilot-to-shift valve
stamped PTS3-10-0-40 on the
hexagonal head.

Step 5
Install the 40 PSI pilot-to-shift valve
in the PTS port.

Step 6
Locate the existing LS line X.

X

14

AgGPS Autopilot Automated Steering System Installation Instructions

Hydraulic Control Valve Installation

2

Step 7
Disconnect the existing LS hose that
comes from the tractor. Connect the
LS hose to the LS1 port.

Step 8
Connect the supplied -4 hose from
the LS port on the vehicle to the LS2
port on the manifold.

C

CAUTION – Only mount the PTS
valve to the manifold when
both the LS1 and LS2 ports are
being used.

AgGPS Autopilot Automated Steering System Installation Instructions

15

2

Hydraulic Control Valve Installation

Prepare the Counter Balance Valve
Step 1
Locate the dual counter balance
valve. Remove any plastic caps.
Install -6 ORFS, 90 fittings into the V1
and V2 ports.

X

X

X

-6 ORFS 90

Step 2
Install -6 ORFS straight connectors
into the C1 and C2 ports. Attach a -6
ORFS swivel tee to the each of the
straight connectors on the C1 and C2
ports.

X
Y

16

X
Y

X
Y

AgGPS Autopilot Automated Steering System Installation Instructions

-6 ORFS straight
-6 ORFS swivel tee

Hydraulic Control Valve Installation

2

Step 3
Use the provided M8 x 50 mm hex
bolts and M8 flat washers to attach
the counter balance to the bracket.
Install the pressure transducer to the
fitting in the center of the counter
balance.

Step 4
Tighten the bolts.

Step 5
The counter balance valve is ready to
be mounted on the tractor.

AgGPS Autopilot Automated Steering System Installation Instructions

17

2

Hydraulic Control Valve Installation

Install the Counterbalance Valve and Manifold
Step 1
Locate the counterbalance location
in the front of the cab, on the left side
of the vehicle.

Step 2
Locate the brace X on the left side of
the vehicle, in front of the cab. To
attach the counter balance, insert the
supplied M6 x 25 mm hex bolts
through the existing holes .

X

Step 3
Install the manifold at the rear of the
cab, above the selective control
valves.

18

AgGPS Autopilot Automated Steering System Installation Instructions

Hydraulic Control Valve Installation

2

Step 4
Remove the four rear existing socket
head cap screws.

Step 5
Use the four supplied M8 x 25 mm
hex bolts and the four supplied 3/4 x
3/8 x 3/8 spacers to attach the
manifold bracket.

AgGPS Autopilot Automated Steering System Installation Instructions

19

2

Hydraulic Control Valve Installation

Install the Hydraulic Hoses
Step 1
Locate the clamped steel lines
forward of the counterbalance valve
on the left side. Label the upper line
and hose as “B” and the lower line
and hose as “A”, as shown.
Disconnect the hoses.

X

X
Y
Step 2
Connect the existing hose labeled “A”
to the 90 degree elbow at the V1 port
of the valve. Connect the existing
hose “B” to the V2 port.
Note – Leave all hoses and fittings
loose until all components are
installed.

Step 3
Tighten two -6 ORFS run tees in the
C1 and C2 ports on the counter
balance.

20

AgGPS Autopilot Automated Steering System Installation Instructions

Y

Line “B”
Line “A”

Hydraulic Control Valve Installation

2

Step 4
Connect the -6 ORFS straight end of
the supplied 22" hose to the steel line
marked “A”. Connect the 90 end to
the tee at the C1 port on the
counterbalance.

Step 5
Connect the -6 ORFS straight end of
the supplied 22" hose to the steel line
marked “B”. Connect the 90 end to
the tee at the C2 port on the
counterbalance.

Step 6
Connect the -6 ORFS straight end of
the supplied 126" hose to the tee at
the C1 port and label the opposite
end as “A”. Connect the second 126"
hose to the C2 port tee and label the
opposite end as “B”.

AgGPS Autopilot Automated Steering System Installation Instructions

21

2

Hydraulic Control Valve Installation

Step 7
Cover the hose ends and route them
under the cab to the AgGPS
Autopilot manifold.

Step 8
Connect the -6 ORFS 90 ends of the
hoses to the “A” and “B” ports on the
manifold.

22

AgGPS Autopilot Automated Steering System Installation Instructions

Hydraulic Control Valve Installation

2

Connecting to the Power Beyond
Step 1
Locate the plugged P and T ports on
the power beyond section at the rear
of the cab.

X

Y

X
Y

P (pressure) port
T (tank) port

Step 2
Remove the plugs and install an M27
ORB to -8 ORFS straight adaptor in
the T port and an M22 ORB to -8
ORFS straight in the P port.

Y
X
Y

X

P (pressure) port
T (tank) port

AgGPS Autopilot Automated Steering System Installation Instructions

23

2

Hydraulic Control Valve Installation

Step 3
Locate the load sense plug and
remove it.

Step 4
Insert an M12 ORB to -4 ORFS
straight adaptor.

Step 5
Connect the supplied -4 hose from
the load sense port on the vehicle to
the LS2 port on the manifold.

24

AgGPS Autopilot Automated Steering System Installation Instructions

Hydraulic Control Valve Installation

2

Step 6
Locate the -8 ORFS cap and tee.

Step 7
Attach the cap to the tee.

Step 8
Connect the -8 ORFS straight end of
the supplied 45" hose to the P port on
the vehicle.

AgGPS Autopilot Automated Steering System Installation Instructions

25

2

Hydraulic Control Valve Installation

Step 9
Connect the opposite end of the 45"
hose to the P port on the manifold.

Step 10
Connect the -8 ORFS straight end of
the supplied 22" hose to the T port on
the vehicle.

Step 11
Connect the opposite end of the 22"
hose to the T port on the manifold.

26

AgGPS Autopilot Automated Steering System Installation Instructions

Hydraulic Control Valve Installation

2

Connect the Electrical Connectors
Step 1
Connect the hydraulic valve cable
and route it to the controller.
Note – If, during calibration, the
vehicle steers in the opposite direction
to that which it is commanded, switch
the steering cable connectors on the
valve.
Secure all harnesses and connectors
with tie straps.

Step 2
Connect the manual override cable
to the pressure transducer and route
it to the controller.

AgGPS Autopilot Automated Steering System Installation Instructions

27

2

28

Hydraulic Control Valve Installation

AgGPS Autopilot Automated Steering System Installation Instructions

CHAPTER

3
AutoSense Steering Device
Installation
In this chapter:
Q

3

This chapter describes how to install the
AgGPS AutoSense™ steering device.

AutoSense Steering Device
Components

Q

Installing the AutoSense Steering
Device (Without Front Fenders)

Q

Installing the AutoSense Steering
Device (With Front Fenders)

Q

Harness Preparation (P/N 54602
Rev C)

If the described mounting location is not
accessible, chose an alternate location. To
ensure proper function, the AutoSense device
must be located in a position that is free of
obstructions and allows it to rotate with the
wheels when they turn.
On articulated vehicles, mount the AutoSense
device on the opposite side of the pivot point
to the Autopilot controller.
Mount the device base down or base up so the
sensor maintains a level orientation. Do not
mount the device on its side. An angle of up to
10 degrees in any direction is acceptable.
To avoid stretching the cable, leave adequate
length on the service loop.

AgGPS Autopilot Automated Steering System Installation Instructions

29

3

AutoSense Steering Device Installation

AutoSense Steering Device Components

X

\
[
Z

30

Item

Description

X
Y
Z
[
\

P-6 connector
Power connector
AutoSense connector
Jumper cable
AutoSense steering cable

AgGPS Autopilot Automated Steering System Installation Instructions

Y

AutoSense Steering Device Installation

3

Installing the AutoSense Steering Device (Without Front
Fenders)
Step 1
Locate the mounting location at the
left kingpin.
Remove the two bolts shown.

Step 2
Use the existing hardware to mount
the AutoSense bracket.

Step 3
Mount the AutoSense device on the
bracket with the connector pointing
toward the center of the vehicle. Use
the four provided #6 x ½" socket head
screws.

AgGPS Autopilot Automated Steering System Installation Instructions

31

3

AutoSense Steering Device Installation

Step 4
Route the steering cable to the
steering device along the tie-rod and
then connect it to the steering
device.

Step 5
Leave adequate length on the service
loop to avoid stretching the cable.

Step 6
Connect the steering device cable
connection to P-6 on the main wiring
harness. P-6 is labeled “Steering
Sensor”.

32

AgGPS Autopilot Automated Steering System Installation Instructions

AutoSense Steering Device Installation

3

Installing the AutoSense Steering Device (With Front Fenders)
Step 1
Locate the mounting location under
the fender, at the left kingpin.

Step 2
Remove the bolts shown.

Step 3
Use the existing hardware to mount
the bracket.

AgGPS Autopilot Automated Steering System Installation Instructions

33

3

AutoSense Steering Device Installation

Step 4
Mount the AutoSense device with
the connector pointing toward the
center of the vehicle. Use the four
provided #6 x ½" socket head screws.

Step 5
Route the steering cable to the
steering device along the tie-rod and
then connect it to the steering
device. Leave adequate length on the
service loop to avoid stretching the
cable.

Step 6
Connect the steering device cable
connection to P-6 on the main wiring
harness. P-6 is labeled “Steering
Sensor”.

34

AgGPS Autopilot Automated Steering System Installation Instructions

AutoSense Steering Device Installation

3

Harness Preparation (P/N 54602 Rev C)
Step 1
Remove the black Deutsch DTM
receptacle from the P-13 sensors leg
of the auxiliary harness. See
Controller Connections, page 94.

Step 2
Remove the plug from cavity
number 1.

Step 3
Remove the wedge from the
connector.

AgGPS Autopilot Automated Steering System Installation Instructions

35

3

AutoSense Steering Device Installation

Step 4
Insert the DTM pin labeled “Cavity 1”
into the connector.

Step 5
Pull back on the wire to seat the pin.
Replace the wedge in the connector.

36

AgGPS Autopilot Automated Steering System Installation Instructions

CHAPTER

4
Antenna/Receiver Installation
In this chapter:

4

This chapter describes how to install an
AgGPS 114 antenna/receiver, an AgGPS 132
receiver and antenna, an AgGPS 252 receiver
and SiteNet™ radio, or an AgGPS 252 receiver
and AgGPS 900 radio module.

Q

AgGPS 114 Components

Q

AgGPS 132 Components

Q

AgGPS 114/132 Installation
Process

Q

AgGPS 252 GPS Receiver with
SiteNet Radio (If Equipped)
Components

Q

AgGPS 252 GPS Receiver with
SiteNet Radio (If Equipped)
Installation Process

Q

AgGPS 252 GPS Receiver with
AgGPS 450/900 Radio Module (If
Equipped) Components

Q

AgGPS 252 GPS Receiver with
AgGPS Radio Module (If
Equipped) Installation Process

AgGPS Autopilot Automated Steering System Installation Instructions

37

4

Antenna/Receiver Installation

AgGPS 114 Components

\
Z

[

Y

38

Item

Description

X
Y
Z
[
\

AgGPS 114 antenna/receiver
Antenna/receiver cable
Controller
Magnetic mount
Mount plate

AgGPS Autopilot Automated Steering System Installation Instructions

X

Antenna/Receiver Installation

4

AgGPS 132 Components

]

^
X
Y

\

[
Z

Item

Description

X
Y
Z
[
\
]
^

Magnetic mount
Mount plate
Controller
Receiver cable
AgGPS 132 receiver
Antenna cable
AgGPS 132 antenna

AgGPS Autopilot Automated Steering System Installation Instructions

39

4

Antenna/Receiver Installation

AgGPS 114/132 Installation Process
Step 1
Measure from left to right on the cab
roof. Locate and mark the center
point of the roof.
Remove the backing on the
mounting plate adhesive strips.
Mount the plate on the center point
mark.
Note – The antenna may be placed in
an accessible location anywhere
between the front and rear of the cab. It
must, however, be centered left to right.

Step 2
Attach the magnetic mount X to the
plate. Use the four marks on the plate
as a guide to mount it in the center of
the plate.

X

Step 3
Install the antenna on the magnetic
mount.

40

AgGPS Autopilot Automated Steering System Installation Instructions

Antenna/Receiver Installation

Step 4

4

AgGPS 114 Only

Attach the antenna/receiver cable
and then route the cable toward the
C post at the right rear of the cab. Use
ties to secure the cable to the grab
rail. Route the cable into the cab
through the access hole in the cab
floor (the access hole is insulated
with foam). Route the remaining
cable toward the rear of the
operator’s seat base.

Step 5

AgGPS 132 Only

Attach the antenna/receiver cable
and then route the cable toward the
C post at the right rear of the cab. use
ties to secure the cable to the grab
rail. Route the cable into the cab
through the access hole in the cab
floor. Route the remaining cable
toward the rear of the operator’s seat
base.
You can place the AgGPS 132 receiver
on top of the controller after the
controller installation is complete, or
anywhere in the cab in a convenient
location.
Route the antenna cable X and then
connect it to the receiver which is
mounted in the cab. Connect the
controller cable to cavity A Y of the
receiver. Route the cable toward the
rear of the operator’s seat base. The
connections will be established later
in the Installation Instructions.

Y

X

AgGPS Autopilot Automated Steering System Installation Instructions

41



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